Scintillator Reflective Layer Structure for CT Crosstalk Reduction

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Solution Overview

Problem

Radiation detectors face challenges in reducing crosstalk due to the angle-dependent reflectance properties of dielectric multilayer films, which allow scintillator light to penetrate between adjacent scintillator elements, leading to decreased image resolution and increased noise in X-ray and gamma-ray imaging.

Innovation Solution

Incorporating a metal reflective layer between adjacent dielectric multilayer films to reflect scintillator light that has transmitted through the dielectric multilayer films, thereby reducing crosstalk and maintaining high reflectivity across varying angles of incidence, along with bonding metal reflective layers at room temperature to enhance resolution and reduce fabrication defects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If dielectric multilayer films are used as reflective layers between scintillator elements, then manufacturing complexity is reduced and ease of manufacture is improved, but crosstalk increases due to angle-dependent reflectance allowing light penetration between adjacent elements

Engineering Contradiction:
Improveease of manufactureVSAvoidcrosstalk
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The reflective layer is segmented into multiple functional layers: a dielectric multilayer film for high reflectivity at normal incidence and a metal reflective layer for broadband reflection at all angles. This segmentation allows each layer to address specific aspects of the crosstalk problem without compromising manufacturing ease.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite structure combining dielectric multilayer films and metal reflective layers. The dielectric layers provide angle-selective high reflectivity while the metal layer provides omnidirectional reflection, creating a composite reflective system that eliminates crosstalk while maintaining manufacturing advantages.

Inventive Principle:
Principle #40Composite materials

2Strength

If conventional high-temperature bonding is used for metal reflective layers, then bonding strength is achieved, but thermal deformation occurs and manufacturing precision deteriorates

Engineering Contradiction:
Improvebonding strengthVSAvoidmanufacturing precision
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The bonding process parameters are changed from high-temperature conventional bonding to room-temperature bonding. This parameter change eliminates thermal deformation and maintains manufacturing precision while achieving sufficient bonding strength through optimized room-temperature bonding processes.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If dielectric multilayer films alone are used for reflection, then manufacturing is simpler, but image resolution decreases due to light leakage between scintillator elements

Engineering Contradiction:
Improvedevice complexityVSAvoidimage resolution
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The reflective barrier is segmented into two functional components: dielectric multilayer films for primary reflection and metal reflective layers for secondary reflection of transmitted light. This segmentation ensures complete light containment between scintillator elements, eliminating crosstalk and improving image resolution while maintaining reasonable device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The metal reflective layer acts as an intermediary between the dielectric multilayer film and the scintillator elements. It captures and redirects light that transmitted through the dielectric layer, preventing it from reaching adjacent elements and thereby improving measurement precision without significantly increasing device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively minimizes crosstalk, enhances image resolution, and reduces fabrication complexities by using a metal reflective layer to redirect scintillator light back to its original scintillator element, while room-temperature bonding ensures higher bonding strength and reduced man-hours without thermal deformation.

Implementation Method 1

dielectric multilayer films are provided between adjacent scintillator elements... to reflect scintillator light

Methodology Applied
Scientific EffectOptical reflection: Reflection

Implementation Method 2

metal reflective layer... to reflect scintillator light that has transmitted through the dielectric multilayer films

Methodology Applied
Scientific EffectOptical reflection: Reflection

Implementation Method 3

scintillator elements to convert radiation into visible light (scintillator light)

Methodology Applied
Scientific EffectScintillation: Scintillation

Implementation Method 4

photodetectors such as photodiodes to convert the scintillator light into a charge signal for output

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS12092777B2Radiation detector and X-ray CT apparatus
Publication Date: 2024.09.17 CANON MEDICAL SYST CORP
  • US12092777B2 patent drawing
  • US12092777B2 patent drawing
  • US12092777B2 patent drawing

AI summary

According to an embodiment, a radiation detector includes scintillator elements, dielectric multilayer films, and a metal reflective layer. The scintillator elements are arranged in a two-dimensional grid pattern. The dielectric multilayer films are provided between adjacent scintillator elements such that a dielectric multilayer film is adjacent to one of said scintillator elements. The metal reflective layer is provided between adjacent dielectric multilayer films.