Scintillator Reflector Design for X-Ray Imaging Resolution

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Solution Overview

Problem

Existing x-ray imaging technologies face challenges in achieving high signal-to-noise ratio without compromising image resolution, as current scintillator designs often suffer from noise issues and inefficient light guiding due to limitations in manufacturing processes and materials.

Innovation Solution

A scintillator assembly with a reflector embedded at the bottom of micromechanical structures, such as pores or trenches, made of multiple dielectric layers of quarter-wavelength thickness, which enhances reflectivity and guides secondary photons effectively towards the image sensor, improving signal-to-noise ratio without reducing image resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a structured scintillator with micromechanical features is used to guide light, then light guiding efficiency is improved, but manufacturing complexity and difficulty increase

Engineering Contradiction:
Improvelight guiding efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the optical parameters of the scintillator structure by introducing a specific refractive index gradient through ion implantation. This gradient parameter (higher at edges, lower at center) enables improved light guiding efficiency without requiring complex micromechanical features, thus resolving the contradiction between light guiding performance and manufacturing complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces mechanical micromechanical structures (pores, trenches) with an optical field-based solution using ion implantation to create refractive index gradients. This substitution eliminates the need for complex mechanical fabrication while achieving superior light guiding through optical parameter control

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If the scintillator structure is optimized for high resolution, then image resolution is improved, but signal-to-noise ratio deteriorates

Engineering Contradiction:
Improveimage resolutionVSAvoidsignal-to-noise ratio
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies different refractive index properties to different regions of the scintillator: the edge regions have higher refractive index for light confinement, while the center region has lower refractive index for reduced scattering. This local quality differentiation enables simultaneous achievement of high resolution (through edge confinement) and high signal-to-noise ratio (through center region optimization)

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By creating a spatially varying refractive index parameter through ion implantation, the patent optimizes both resolution and signal-to-noise ratio. The gradient parameter distribution allows photons to be confined laterally (improving resolution) while reducing scattering losses (improving signal-to-noise ratio)

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables high-resolution x-ray imaging with improved signal-to-noise ratio, suitable for medical, dental, industrial, and security applications, by effectively capturing and directing secondary photons to the image sensor.

Implementation Method 1

A scintillator assembly with a reflector embedded at the bottom of micromechanical structures, such as pores or trenches

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

In the scintillation process, the energy of an x-ray photon is transferred to a large number of secondary, visible, photons

Methodology Applied
Scientific EffectScintillation: Scintillation

Data Source

PatentEP3394641B1A scintillator, scintillator assembly, x-ray detector and x-ray imaging system and a method for manufacturing a scintillator
Publication Date: 2020.09.23 VIVAMOS LTD
  • EP3394641B1 patent drawingFigure 1
  • EP3394641B1 patent drawingFigure 2
  • EP3394641B1 patent drawingFigure 3

AI summary

There is provided a method for manufacturing a scintillator according to the proposed technology. The method comprises providing (S1 ) a basic scintillator structure having micromechanical features, the basic scintillator structure having a front and a back. The method also comprises applying (S2) a reflector on the front of the basic scintillator structure, and opening (S3) the back of the basic scintillator structure to create a scintillator having open ended micromechanical features.