Scissor Lift Assembly With Variable Link Lengths for Confined Spaces
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Solution Overview
Problem
Existing lift equipment faces challenges in navigating uneven floors, low ceilings, and constricted access points, and is burdened by delicate floor surfaces, making operation difficult and cumbersome.
Innovation Solution
A scissor stack assembly with scissor crosses of varying dimensions is used in lift equipment, facilitating improved mechanical performance, including lower internal stresses, increased lift height, enhanced lift capacity, and a compact footprint, allowing operation in challenging environments.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If conventional scissor lift equipment is used, then it can provide lifting function, but it cannot operate in confined spaces with low ceilings and constricted access points
Solution Approach 1:
The scissor stack is divided into multiple scissor crosses (first, second, third scissor crosses) with different link lengths, creating a segmented structure that can navigate confined spaces while maintaining lifting capability
Solution Approach 2:
Different sections of the scissor stack have different link lengths (first link length different from second and third link lengths), optimizing each section for specific spatial constraints encountered during operation
2Length of stationary object
If scissor crosses with varying link lengths are used, then lift height and lift capacity are increased, but device complexity increases
Solution Approach 1:
The scissor crosses are designed with asymmetric link lengths, where the first scissor cross has a different link length than the second and third scissor crosses, enabling optimized lift height and capacity while maintaining manageable structural complexity
3Stress or pressure
If scissor crosses with varying link lengths are used, then internal stresses and actuator loads are reduced, but manufacturing complexity increases
Solution Approach 1:
The link lengths of the scissor crosses are varied as a design parameter (first link length different from second and third link lengths) to optimize stress distribution and reduce peak stresses while maintaining manufacturability
Data Source
AI summary
Lift equipment includes a chassis, a prime mover, multiple wheels, a lift platform, and a scissor stack assembly. The scissor stack assembly includes a first scissor cross, a second scissor cross, a third scissor cross, and an actuator. The first scissor cross is coupled to the chassis and has first links of a first link length. The second scissor cross is coupled to the lift platform and has second links of a second link length. The third scissor cross is coupled between the first scissor cross and the second scissor cross and has third links of a third link length. The actuator is coupled to the prime mover and is configured to transition the scissor stack assembly between a retracted position and an extended position. The first link length is different than at least one of: (i) the second link length or (ii) the third link length.


