sCO2 Brayton Cycle Load Regulation Using Bypass and Storage Control

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Solution Overview

Problem

Existing power generation systems, particularly those using supercritical carbon dioxide Brayton cycles, face challenges in efficiently and adaptively regulating load due to their sensitivity to physical property variations near the critical point, leading to complex system behavior and inefficient control.

Innovation Solution

A power generation system with a reactor, turbine, recuperator, cooler, and compressor, featuring multiple bypasses and valve sets, along with a PID control module, allows for adaptive load regulation by combining volume, rotational speed, throttling, and bypass flow control methods, optimizing load regulation across various operating ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional load regulation methods are used in supercritical carbon dioxide Brayton cycle systems, then system simplicity is maintained, but load regulation efficiency and adaptability deteriorate due to sensitivity to physical property variations near the critical point

Engineering Contradiction:
Improveload regulation efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The load regulation system is segmented into multiple independent control channels: a first control channel for volume regulation (using storage tank and bypass valves), a second control channel for rotational speed regulation (using turbine inlet valves), and a third control channel for throttling regulation (using throttling valves). Each channel operates independently and can be selectively activated based on operating conditions, enabling efficient load regulation while maintaining manageable system complexity through modular control architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements dynamic load regulation by adaptively switching between different control channels based on real-time operating conditions. The control system dynamically adjusts the opening degrees of various valves and activates different regulation methods (volume, rotational speed, throttling) according to the current load requirements and system state, enabling optimal performance across varying operating ranges while responding to changes in physical properties near the critical point.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If single-method load regulation is used, then system complexity is reduced, but adaptability to different operating ranges and response rate deteriorate

Engineering Contradiction:
Improveadaptability to operating rangesVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control system achieves universality by integrating multiple regulation methods into a single unified control architecture that can handle diverse operating conditions. The first control channel handles volume regulation for certain load ranges, the second channel handles rotational speed regulation for other ranges, and the third channel handles throttling regulation, making the system universally applicable across the full operating spectrum while maintaining a coherent control structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system utilizes parameter changes by adjusting different physical parameters (volume, rotational speed, pressure drop) through different control channels to achieve load regulation. By changing the control parameter being adjusted (volume via storage tank, speed via turbine inlet, pressure via throttling valves), the system adapts to different operating ranges and optimizes performance for specific conditions while managing complexity through parameter-based control strategies.

Inventive Principle:
Principle #35Parameter changes

3Speed

If rapid load regulation is implemented, then response rate is improved, but system stability and safety may deteriorate due to sensitivity to physical property changes

Engineering Contradiction:
Improveresponse rateVSAvoidsystem stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The control system incorporates feedback mechanisms that continuously monitor system parameters and adjust valve openings accordingly. The feedback control ensures that rapid valve adjustments are made in response to load changes while maintaining system stability by compensating for sensitive physical property variations near the critical point, preventing oscillations and ensuring reliable operation during dynamic transitions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system implements beforehand cushioning by using the storage tank and bypass channels to pre-adjust volume before major load changes occur. This preliminary volume adjustment cushions the system against rapid physical property changes during load transitions, maintaining stability while enabling rapid response. The storage tank acts as a buffer that absorbs volume fluctuations and prevents abrupt changes in system state.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves efficient, stable, and rapid load regulation by integrating multiple control strategies, enhancing system efficiency and safety, and ensuring reliable operation under varying conditions.

Implementation Method 1

due to the drastic changes in physical properties near the critical point

Methodology Applied
Scientific EffectSupercritical fluid phase changes: Phase Change

Implementation Method 2

The Brayton cycle system performs a type of thermodynamic cycle, in which the working fluid may include air, steam, and novel supercritical gaseous media

Methodology Applied
Scientific EffectBrayton cycle thermodynamic process: Brayton Cycle

Implementation Method 3

a reactor, a turbine, a recuperator, a cooler, and a compressor sequentially arranged such that a power generation working fluid flows through them in sequence

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS20260043336A1Power generation system capable of regulating load and method for adaptively regulating load
Publication Date: 2026.02.12 NUCLEAR POWER INSTITUTE OF CHINA
  • US20260043336A1 patent drawing
  • US20260043336A1 patent drawing
  • US20260043336A1 patent drawing

AI summary

A power generation system capable of regulating load includes a reactor, a turbine, a recuperator, a cooler, and a compressor, the power generation working fluid returns from an outlet of the compressor to the reactor via the recuperator to form a circulation in the power generation system; a compressor bypass, connecting the outlet of the compressor and an inlet of the cooler, and provided with a first valve set; a turbine bypass, connecting an inlet and an outlet of the turbine, and provided with a second valve set; and a storage tank. An outlet of the storage tank is connected to the inlet of the cooler to form a first bypass of the storage tank provided with a third valve set. An inlet of the storage tank is connected to the outlet of the compressor to form a second bypass of the storage tank provided with a fourth valve set.