sCO2 Turbine and Injection Well CO2 Allocation Using Machine Learning

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Solution Overview

Problem

The oil and gas industry faces challenges in reducing greenhouse gas emissions from operations such as well activities, with existing methods like recycling waste gases and improved leak detection being insufficient to effectively manage carbon dioxide emissions from supercritical carbon dioxide power turbines and injection wells.

Innovation Solution

A method utilizing a machine-learning model, including a neural network, to predict production and carbon emission data, which adjusts carbon dioxide distribution to achieve a predetermined production rate and carbon footprint by optimizing reservoir management and turbine operations within a carbon dioxide management network.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If carbon dioxide is injected into reservoirs for enhanced oil recovery, then hydrocarbon production is improved, but carbon emissions increase

Engineering Contradiction:
Improvehydrocarbon productionVSAvoidcarbon emissions
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The system captures carbon emissions that would otherwise be harmful and converts them into a useful resource for enhanced oil recovery operations. By injecting captured CO2 into reservoirs, the system simultaneously reduces emissions and maintains production levels, transforming a waste product into a valuable injection fluid.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

Instead of discarding carbon emissions into the atmosphere, the system recovers and reuses them in CO2 injection operations. The captured CO2 is transported and injected into reservoirs to maintain pressure and enhance hydrocarbon recovery, thereby recovering value from what would otherwise be wasted emissions.

Inventive Principle:
Principle #34Discarding and recovering

2Object-generated harmful factors

If machine learning models are used to optimize CO2 distribution, then carbon footprint is reduced, but system complexity increases

Engineering Contradiction:
Improvecarbon footprintVSAvoidsystem complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The system employs machine learning models that continuously receive feedback from sensors monitoring CO2 injection rates, reservoir pressure, and production outputs. This feedback loop enables the system to automatically adjust CO2 distribution strategies to minimize carbon footprint while maintaining production targets, managing complexity through data-driven automation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The machine learning system autonomously optimizes CO2 distribution without requiring constant human intervention. The models self-adjust injection parameters based on real-time data, automatically finding the optimal balance between emission reduction and production maintenance, thereby managing system complexity through self-service optimization.

Inventive Principle:
Principle #25Self-service

3Productivity

If real-time adjustments are made to CO2 injection rates, then production rate is maintained, but control system complexity increases

Engineering Contradiction:
Improveproduction rateVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control system dynamically adjusts CO2 injection rates in real-time based on changing reservoir conditions and production requirements. Rather than using fixed injection rates, the system continuously adapts parameters such as injection pressure and flow rate to maintain optimal production levels, managing complexity through dynamic rather than static control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Real-time sensors monitor production rates and reservoir conditions, providing feedback to the control system. This feedback enables automatic adjustments to CO2 injection rates that maintain production targets while minimizing emissions, managing control complexity through automated closed-loop control rather than manual intervention.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20230193791A1Method and system for managing carbon dioxide supplies and supercritical turbines using machine learning
Publication Date: 2023.06.22 SAUDI ARABIAN OIL CO
  • US20230193791A1 patent drawing
  • US20230193791A1 patent drawing
  • US20230193791A1 patent drawing

AI summary

A method may include obtaining reservoir data for a geological region of interest. The method may further include obtaining turbine data regarding a supercritical carbon dioxide power (sCO2) turbine. The method may further include obtaining carbon emission data for a well coupled to the geological region of interest. The method may further include determining predicted production data and predicted carbon emission data using a machine-learning model, the reservoir data, the turbine data, and the carbon emission data. The method may further include transmitting a command to a control system based on the predicted production data and the predicted carbon emission data. The command may adjusts an amount of carbon dioxide that is distributed to an injection well and the sCO2 turbine. The command achieves a predetermined production rate at the well and a predetermined carbon footprint.