Scooter Neck Assembly Dual-Step Locking Mechanism

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Solution Overview

Problem

Conventional scooter designs face challenges in collapsing or reconfiguring for storage while maintaining a robust and secure design, particularly for the steering column and seat, leading to joints and locking mechanisms prone to failure.

Innovation Solution

A scooter assembly with a reconfigurable neck assembly and seat assembly that allows the steering column to be extended and retracted securely, using a dual-step locking mechanism with a neck latch and pivot throat latch system, and a seat pivot assembly that adjusts for user comfort and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional folding mechanisms are used along the footboard or deck, then the scooter can be collapsed for storage, but the mechanisms are prone to accidental activation and take up space on the deck

Engineering Contradiction:
Improvescooter storage volumeVSAvoidlocking mechanism reliability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The folding mechanism is segmented into distinct components: a folding lever, a folding cam, and a folding slot. The folding cam is positioned away from the deck in a folding cam position, separating the collapsing function from the deck area. This segmentation prevents accidental activation while maintaining the ability to collapse the scooter for storage.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If a single locking mechanism is used for the steering column, then the design is simple, but the joint is prone to failure

Engineering Contradiction:
Improvelocking mechanism complexityVSAvoidjoint reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The locking mechanism employs local quality through differentiated locking features: a folding slot with locking protrusions for the folding joint, and a separate pivot slot with locking protrusions for the steering column pivot joint. Each joint has its own specialized locking structure, providing enhanced reliability without excessive overall complexity.

Inventive Principle:
Principle #3Local quality

3Device complexity

If the steering column is rotated about a single pivot point, then the mechanism is simple, but it is prone to failure

Engineering Contradiction:
Improvepivot mechanism complexityVSAvoidpivot joint reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The pivot mechanism is segmented into a pivot slot and a pivot protrusion that rotates within it. The pivot slot is defined in the folding cam, separating the pivot function from the traditional single pivot point on the deck. This segmentation allows for better load distribution and reduced stress on any single point, enhancing reliability.

Inventive Principle:
Principle #1Segmentation

4Volume of moving object

If a reconfigurable seat is implemented, then the scooter can be collapsed for storage, but the mechanism is cumbersome when the user stands on the deck

Engineering Contradiction:
Improvescooter storage volumeVSAvoiduser comfort and stability
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The seat assembly is made dynamic through the folding mechanism, allowing it to transition between a deployed position (providing seating) and a collapsed position (reducing storage volume). The folding slot and locking protrusions enable the seat to be securely positioned in either configuration, accommodating both seated and standing user positions without being cumbersome.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10407119B1Scooter apparatus and method of use
Publication Date: 2019.09.10 EONINNOVATIONS LLC
  • US10407119B1 patent drawing
  • US10407119B1 patent drawing
  • US10407119B1 patent drawing

AI summary

A scooter apparatus and methods of use are disclosed where the scooter comprises a locking assembly generally having a neck latch cam having an elongate member and an angled member configured to rotate relative to a first pivot and a pivot throat latch positioned in proximity to the angled member and configured to rotate relative to a second pivot when actuated via the angled member. The locking assembly further includes a neck latch configured to rotate relative to a third pivot and a neck latch receiving member configured to lock a position of the neck latch when rotated about the third pivot upon actuation of the neck latch cam when rotated about the first pivot and the pivot throat latch when rotated about the second pivot.