SCR Switching Arrangement With Bypass Commutation for Short-Circuit Currents

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Solid state circuit breakers face issues with resistance and heating due to semiconductor elements in the main line, leading to reduced lifetime and inefficiencies in switching off high rising currents, particularly short circuit currents.

Innovation Solution

A switching arrangement incorporating a silicon controlled rectifier (SCR) with a bypass line and resonant circuit, including a capacitor and inductance, allows for low resistance and efficient switching off of high currents by utilizing a control unit to manage the switching process, ensuring low voltage drop and reduced heating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If semiconductor elements are placed in the main line for switching operations, then switching capability is improved, but resistance and heating increase

Engineering Contradiction:
Improveswitching capabilityVSAvoidheating
Core Design Contradiction:
Extent of automationVSTemperature

Solution Approach 1:

The circuit is divided into a main line with mechanical switch and a parallel bypass line with semiconductor elements. The mechanical switch handles continuous current with low loss, while semiconductors are segmented to only activate during switching operations or fault conditions, thereby reducing overall heating.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A bypass line acts as an intermediary path that allows current to flow through semiconductor elements only when needed for switching or protection, rather than forcing all current through semiconductors. This mediator approach minimizes the time semiconductors conduct high current, reducing heating.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If mechanical switch is used in the main line, then resistance and losses are reduced, but switching speed decreases due to delay

Engineering Contradiction:
ImprovelossesVSAvoidswitching speed
Core Design Contradiction:
Loss of energyVSSpeed

Solution Approach 1:

The system merges the advantages of mechanical switches (low resistance, low losses) with semiconductor switches (fast switching) by combining them in a hybrid arrangement where the mechanical switch provides the main current path and semiconductors provide fast switching capability during transient conditions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Semiconductor elements are pre-positioned in the bypass line and can be activated immediately to handle switching transients before the mechanical switch completes its operation, effectively pre-compensating for the mechanical switch's slower response time.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If semiconductor elements are used for switching off high rising currents, then switching capability is improved, but voltage drop and heating increase

Engineering Contradiction:
Improveswitching capabilityVSAvoidvoltage drop
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The current path is segmented into a main line with mechanical switch and a parallel bypass line. During normal high current operation, the mechanical switch carries the bulk current with minimal voltage drop. Semiconductor elements are segmented to only activate during switching transients or fault conditions, minimizing their contribution to overall voltage drop and energy loss.

Inventive Principle:
Principle #1Segmentation

4Loss of energy

If SCR-arrangement is used, then low resistance in on state is achieved, but switching off capability is lost

Engineering Contradiction:
ImproveresistanceVSAvoidswitching off capability
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

An auxiliary switching element acts as an intermediary to provide the switch-off capability for the SCR. When the auxiliary switch opens, it interrupts the holding current path, forcing the SCR to turn off. This mediator approach allows the SCR to maintain its low on-state resistance while gaining switch-off capability through the auxiliary element.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient switching of high currents with low voltage drop and reduced heating, effectively handling high slew rates of short circuit currents, thereby improving the reliability and lifespan of circuit breakers.

Implementation Method 1

A commutation circuit, connected in parallel with the SCR, turns off the SCR by utilizing a resonant circuit to divert the SCR current after the switch opens.

Methodology Applied
Scientific EffectResonant circuit: Resonance

Data Source

PatentEP3982539B1Switching arrangement
Publication Date: 2024.03.27 EATON INTELLIGENT POWER LTD
  • EP3982539B1 patent drawingFigure 1~3
  • EP3982539B1 patent drawingFigure 4~5

AI summary

A switching arrangement (1) for switching off an electric current with a high slew rate, especially a short-circuit current, it is suggested, that the switching arrangement (1) comprises - a main line (2) with a first SCR-arrangement (3) comprising at least a first SCR (4) and a first reverse conducting diode (5) arranged in parallel to the first SCR (4), - a first bypass line (6) connected to the main line (2) and arranged in a parallel way to the first SCR-arrangement (3), - the first bypass line (6) comprises a second SCR-arrangement (7) comprising at least a second SCR (8) arranged in the same polarity as the first reverse conducting diode (5), - the first bypass line (6) further comprises at least one capacitor (9) and a DC-voltage source (10) connected to the capacitor (9) for pre-charging the capacitor (9).