Multi-Agent Scrap Segregation Robot With Dynamic Bin Carousel

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Solution Overview

Problem

Existing waste management systems face limitations in autonomy, adaptability, versatility, and robustness, leading to inefficiencies and high operational costs, particularly in handling diverse waste materials and challenging environments.

Innovation Solution

A multi-agent based scrap collection and segregation robotic system utilizing sensors, actuators, and cameras for autonomous detection, collection, and segregation, with a hybrid power system and real-time decision-making capabilities, enabling precise control and seamless integration into existing waste management ecosystems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If robotic systems use pre-programmed routines and static techniques, then device complexity is reduced, but adaptability and autonomy deteriorate

Engineering Contradiction:
Improvesystem complexityVSAvoidadaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The robotic system transitions from static pre-programmed routines to dynamic real-time decision-making through a hierarchical control architecture. The behavior tree structure enables dynamic adaptation to changing environments while maintaining manageable system complexity through modular design. Each agent can dynamically adjust its behavior based on sensor feedback and environmental conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system divides waste management into multiple independent agents with specialized functions (collection agents, segregation agents, navigation agents). This segmentation allows each agent to operate with simpler individual logic while the collective system achieves high adaptability through multi-agent coordination and interaction.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If robotic systems are designed for single-purpose tasks, then device complexity is reduced, but versatility deteriorates

Engineering Contradiction:
Improvesystem complexityVSAvoidversatility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The robotic agents are designed with universal capabilities to perform multiple waste management tasks. Each agent can navigate, detect waste, collect materials, and segregate items based on material type. This multi-functionality is achieved through integrated sensor suites, adaptive grippers, and flexible control algorithms that can handle diverse waste streams without requiring task-specific hardware modifications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If robotic systems operate autonomously with real-time decision-making, then productivity and sorting accuracy are improved, but device complexity increases

Engineering Contradiction:
Improvesorting efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system implements continuous feedback loops where sensors monitor waste materials in real-time, the behavior tree processes this information dynamically, and actuators adjust collection and segregation actions accordingly. This feedback mechanism enables high sorting accuracy and productivity while keeping complexity manageable through event-driven architecture that only processes relevant information.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The behavior tree structure pre-defines decision-making pathways and action sequences for common waste management scenarios. This preliminary structuring of logic allows the system to make rapid real-time decisions without complex computational overhead during operation, as the decision framework is established beforehand.

Inventive Principle:
Principle #10Preliminary action

4Ease of manufacture

If manual sorting is used, then initial investment cost is reduced, but productivity and sorting accuracy deteriorate

Engineering Contradiction:
Improveinitial investmentVSAvoidsorting efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The robotic system performs waste detection, collection, and segregation autonomously without requiring human operators for each sorting action. The agents navigate independently, identify waste materials using sensors, make their own decisions about classification, and execute collection tasks automatically. This self-service capability dramatically improves productivity while keeping operational costs low, though initial investment remains higher than manual systems.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12508629B2Multi-agent based scrap collection and segregation robotic system for waste management ecosystem
Publication Date: 2025.12.30 ALKHOREM AZAN HAMAD
  • US12508629B2 patent drawing
  • US12508629B2 patent drawing
  • US12508629B2 patent drawing

AI summary

The present invention discloses a multi-agent robotic system for scrap collection and segregation is disclosed, featuring a foldable chassis with dynamic mechanical assemblies and integrated intelligence for precise waste management. The system includes articulated robotic arms equipped with grippers to collect and categorize materials, powered by dual-piston hydraulic actuators that drive telescopic folding segments with positional encoders for synchronized deployment. A control interface module, mounted on shock-dampening supports, comprises a multi-core CPU to process real-time data from sensors and actuators, ensuring precise operations. A wireless communication module enables encrypted coordination between multiple systems in the ecosystem. The mobility assembly integrates omnidirectional wheels with foldable axles and gyroscopic stabilization for seamless movement. A scrap segregation module incorporates a dynamic bin carousel with detachable bins and automated locking mechanisms for categorized deposition.