Screen cover device for an air-cleaning device

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Solution Overview

Problem

Existing air-cleaning devices in sensitive environments face challenges in maintaining sterility due to the risk of contamination from direct contact with non-sterile parts, necessitating improved disposable screen covers that enhance user-friendliness and sterility.

Innovation Solution

A screen cover device with a first unit to hold unused disposable screen covers and a second unit to collect used ones, integrated with an air-cleaning device, allowing seamless replacement and sterilization, featuring a germicidal radiation source for additional disinfection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single use screen cover is provided over the screen, then sterility is improved, but the device complexity increases due to manual replacement requirements

Engineering Contradiction:
ImprovesterilityVSAvoidmanual replacement process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs automatic screen cover replacement without requiring manual intervention. The robot manipulator automatically removes used screen covers from the screen and installs new disposable screen covers, enabling the system to service itself and eliminating the need for manual replacement operations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the manual mechanical replacement process with an automated robotic system. The robot manipulator uses mechanical arms and grippers to handle screen cover removal and installation, substituting human hands and manual operations with automated mechanical systems that can perform the task more precisely and consistently.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If multiple disposable screen covers are stored separately, then sterility is maintained, but the ease of operation decreases due to manual handling requirements

Engineering Contradiction:
Improvesterility maintenanceVSAvoidmanual handling
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

Multiple disposable screen covers are combined into a single integrated storage unit with multiple compartments. This merging approach allows the system to store multiple sterile screen covers in one organized location, enabling the robot manipulator to automatically select and retrieve individual covers without requiring manual handling or searching through separate storage locations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The storage unit is designed to work seamlessly with the automated robotic system, allowing the robot to automatically access, select, and retrieve the appropriate screen cover from the storage unit without human intervention. This self-service mechanism maintains sterility while eliminating manual handling operations.

Inventive Principle:
Principle #25Self-service

3Productivity

If used screen covers are manually removed and disposed, then productivity is reduced, but the ease of manufacture increases with simple collection methods

Engineering Contradiction:
Improvescreen cover replacement speedVSAvoidcollection system complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The system automatically collects and disposes of used screen covers through the robot manipulator, which removes used covers from the screen and places them into a collection container. This automated self-service approach eliminates the need for manual removal and disposal operations, significantly improving productivity while the collection container design remains relatively simple in structure.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements an automated process for discarding used screen covers and recovering them in a designated collection container. The robot manipulator efficiently transfers used covers from the screen to the collection container, enabling rapid disposal while maintaining a simple collection system that does not require complex processing or recovery mechanisms.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances sterility by ensuring sterile operation environments through automated screen cover replacement and disinfection, reducing the risk of contamination and improving user-friendliness.

Implementation Method 1

a germicidal radiation source for additional disinfection

Methodology Applied
Scientific EffectGermicidal radiation: Ultrasonic Vibration

Data Source

PatentUS12465663B2Screen cover device for an air-cleaning device
Publication Date: 2025.11.11 TOUL MEDITECH
  • US12465663B2 patent drawing
  • US12465663B2 patent drawing
  • US12465663B2 patent drawing

AI summary

A screen cover device and an air-cleaning device configured to be used together with such a screen cover device, wherein said screen cover device is configured for holding at least one disposable screen cover which when in use, is configured for covering at least a substantial part of an air outflow area of a screen of the air-cleaning device, wherein said screen cover device is provided as an attachment to the air-cleaning device and comprises: at least one disposable screen cover; and a first unit which is configured for keeping the at least one disposable screen cover when not in use and which is configured to be mounted to the air-cleaning device.