Roll-Up Screen Guide Rail for Lateral Removal Maintenance

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Solution Overview

Problem

Conventional roll-up type screen apparatuses require complex operations to remove the screen member for maintenance, involving detachment of the rail accommodating member from the frame unit and vertical movement of the rail member to dismount the screen member.

Innovation Solution

A screen apparatus design featuring a rail member that extends vertically to regulate lateral displacement of the screen member and a rail accommodating member with a recess that allows dismountable lateral removal of the rail member, simplifying maintenance by enabling lateral dismounting without detaching the rail accommodating member from the frame unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the rail accommodating member is fixedly attached to the frame unit and the rail member is vertically mounted, then the screen member can be regulated in displacement, but the maintenance operation becomes complicated requiring detachment and vertical disassembly

Engineering Contradiction:
Improveregulation of screen member displacementVSAvoidmaintenance operation complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The invention segments the disassembly process by allowing the rail member to be separated from the rail accommodating member in the lateral direction, independent of the vertical mounting structure. This segmentation enables maintenance workers to access and remove the rail member without detaching the entire rail accommodating member from the frame unit, significantly simplifying maintenance operations while preserving the regulatory function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a lateral extraction path as an intermediary mechanism between the vertically mounted rail member and the fixed rail accommodating member. This intermediary approach allows the rail member to be removed laterally from the recess without affecting the vertical mounting structure, resolving the contradiction between fixed mounting reliability and ease of maintenance operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the rail member is held fixedly in the recess, then the screen member displacement is regulated, but the rail member cannot be easily removed for maintenance

Engineering Contradiction:
Improveregulation of screen member displacementVSAvoidrail member removal ease
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The invention applies dynamics by designing the rail member-rail accommodating member interface to be statically fixed during operation (regulating displacement) but dynamically removable through lateral extraction. The recess structure provides stable holding during normal use while allowing controlled removal in the lateral direction for maintenance, achieving both reliability and ease of repair.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention resolves the contradiction by changing the dimension of removal from vertical to lateral. The rail member is mounted vertically in the recess for stable displacement regulation, but can be removed by extracting it in the lateral direction. This dimensional change enables easy removal for maintenance without compromising the regulatory function during operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Stability of the object's composition

If complicated operations are required to remove the screen member, then the structural integrity is maintained, but the maintenance time and complexity increase

Engineering Contradiction:
Improvestructural integrityVSAvoidmaintenance time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The invention segments the maintenance access path by enabling lateral removal of the rail member independent of the vertical mounting structure. This segmentation allows maintenance workers to quickly access and service the screen member without performing complicated detachment operations, significantly reducing maintenance time while preserving structural integrity through the fixed rail accommodating member attachment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts the rail member removal operation from the complex vertical disassembly sequence by providing a dedicated lateral extraction path. This extraction allows the rail member to be quickly removed for maintenance without affecting the overall structural integrity of the fixed mounting system, reducing maintenance time and complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS9982483B2Screen device
Publication Date: 2018.05.29 HAYASHIGUCHI MFG
  • US9982483B2 patent drawing
  • US9982483B2 patent drawing
  • US9982483B2 patent drawing

AI summary

A screen apparatus X1 includes: a screen member 22; an inner guider 60 extending in a vertical direction of the screen member 22 and holding a side end 22a of the screen member 22 movably in the vertical direction of the screen member 22 while regulating a displacement of the screen member 22 in a lateral direction of the screen member 22; and an outer guider 50 extending in the vertical direction of the screen member 22 and having a recess 54 for accommodating the inner guider 60, wherein the outer guider 50 holds the inner guider 60 dismountably from the recess 54 in the lateral direction of the screen member 22.