Screen-Printed Sensor Array for Smart Diaper Health Monitoring

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Solution Overview

Problem

Continuous and long-time usage of traditional diapers can lead to health issues such as rashes and bacterial infections due to inadequate monitoring of wetting and other vital signs, requiring real-time health condition monitoring without caregiver intervention.

Innovation Solution

A smart diaper system with a low-cost screen-printed sensor array embedded in the diaper, capable of detecting body temperature, respiration rate, wetness, and volatile organic compounds, transmitting data wirelessly to peripheral devices via Bluetooth, allowing for non-invasive and continuous monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional diapers are used for continuous monitoring, then caregiver intervention is required, but this increases labor burden and reduces monitoring efficiency

Engineering Contradiction:
Improvemonitoring efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The diaper system performs self-monitoring of health metrics including body temperature, respiration rate, and wetting levels through embedded sensors that automatically detect and transmit data without requiring caregiver intervention or manual checking

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual visual inspection by caregivers is replaced with electronic sensor arrays that continuously monitor physiological parameters, substituting mechanical human observation with automated electronic detection systems

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If multiple sensors are integrated into the diaper, then health monitoring capability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvehealth monitoring capabilityVSAvoidmanufacturing ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

A single sensor array integrates multiple sensing functions including temperature sensing, respiration rate detection, and wetting level monitoring into one unified system, allowing the diaper to perform diverse health monitoring tasks simultaneously

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple sensor types and electronic components are combined into a single integrated sensor array module that is pre-assembled and then incorporated into the diaper during manufacturing, simplifying the production process while maintaining comprehensive monitoring capability

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If real-time monitoring is implemented, then health issue prevention is improved, but data transmission requirements increase system complexity

Engineering Contradiction:
Improvehealth issue preventionVSAvoiddata transmission complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system continuously monitors physiological parameters and provides real-time feedback through wireless transmission to external devices, enabling immediate detection of health changes and timely intervention to prevent health issues

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

A wireless transmission module serves as an intermediary between the embedded sensor array and external monitoring devices, handling data communication without requiring direct physical connections or complex wiring within the diaper structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides real-time health monitoring, reducing caregiver burden, enhancing patient care, and preventing health issues like rashes and infections by offering continuous and accurate tracking of vital signs without constant observation.

Implementation Method 1

transmit a signal wirelessly to a peripheral device via Bluetooth

Methodology Applied
Scientific EffectBluetooth wireless communication: Electromagnetic Induction

Data Source

PatentUS20220280349A1Smart diaper system and methods for making the same
Publication Date: 2022.09.08 HAMAD BIN KHALIFA UNIVERSITY
  • US20220280349A1 patent drawing
  • US20220280349A1 patent drawing
  • US20220280349A1 patent drawing

AI summary

A smart diaper system and methods for making the same. The system includes a diaper, an embedded sensor array, fixed to the diaper, including at least one sensor configured to detect a stimuli and a wireless transmission module operably connected to the embedded sensor array, configured to transmit a signal to a peripheral device. Additionally, in response to detecting a stimuli, the embedded sensor array communicates with the wireless transmission module to transmit a signal to the peripheral device corresponding to the detected stimuli. The method for manufacturing a smart diaper system includes providing a diaper, providing an embedded sensor array, including at least one sensor configured to detect a stimuli. Additionally, the embedded sensor array consists of screen printed sensors printed directly on a thermal transfer substrate and the thermal transfer substrate featuring the embedded sensor array becomes a fixed integral part of the diaper.