Screen Shaft Mounting Bracket With Tooth-Slot Locking
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Solution Overview
Problem
Existing devices for mounting screen shafts on surfaces face difficulties in attachment, particularly in deep recesses, and require additional components like resilient elements for retention, leading to complexity and friction issues, as well as limited tolerance compensation.
Innovation Solution
The device incorporates a mounting bracket with locking teeth and a shaft holder with slots, along with a controllable hook mechanism, eliminating the need for additional retention components and allowing easy attachment in any orientation, using spacers to form slots and guide teeth for precise alignment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If hooks drop into rectangular holes for attachment, then the structure is simple, but attachment becomes difficult in deep recesses and requires resilient elements for retention
Solution Approach 1:
The patent inverts the traditional attachment mechanism by replacing the hook-into-hole configuration with a slot-receiving-tooth configuration. Instead of the shaft holder having hooks that insert into mounting bracket holes, the mounting bracket has locking teeth that engage with slots in the shaft holder. This inversion simplifies the attachment process, eliminates the need for resilient elements, and makes attachment feasible in deep recesses where the inverted geometry allows easier access and engagement.
Solution Approach 2:
The patent segments the attachment interface into distinct functional elements: locking teeth on the mounting bracket, slots on the shaft holder, guide teeth for alignment, and a controllable hook mechanism. This segmentation allows each element to perform its specific function efficiently - the locking teeth provide retention, the slots enable engagement, the guide teeth ensure proper alignment, and the controllable hook allows easy attachment and detachment without requiring resilient elements.
2Reliability
If resilient elements are used to prevent unintentional detachment, then retention is ensured, but the device becomes complex and permanent friction is caused
Solution Approach 1:
The patent extracts and eliminates the resilient element from the attachment mechanism. Instead of using springs or elastic components to provide retention force, the design relies on the geometric engagement between locking teeth and slots. The locking teeth engage with the slots to provide reliable retention without requiring any resilient elements, thereby simplifying the device structure while maintaining or improving retention reliability.
Solution Approach 2:
The attachment mechanism is designed to be self-retaining through the geometric interlocking of locking teeth and slots. The configuration of these elements creates inherent retention without requiring additional components like resilient elements. The system serves itself by using the structural geometry to provide both attachment and retention functions, eliminating the need for separate retention mechanisms.
3Ease of manufacture
If hooks and holes are used for attachment, then manufacturing is simple, but tolerance compensation is limited
Solution Approach 1:
The patent introduces dynamic adaptability into the attachment mechanism through the slot-tooth engagement system. The slots in the shaft holder can accommodate variations in the position of the locking teeth on the mounting bracket, allowing the system to adapt to manufacturing tolerances. This dynamic geometric relationship provides versatility in tolerance compensation while maintaining manufacturing simplicity, as the slot geometry naturally accommodates position variations without requiring complex adjustment mechanisms.
Data Source
AI summary
The present invention relates to a device for mounting a shaft of a screen, such as a window covering, on a surface such as a wall, window frame or a ceiling, wherein the device comprises a mounting bracket and a shaft holder, wherein the mounting bracket is configured for mounting on the surface and the shaft holder is attachable to the mounting bracket, wherein the shaft holder is provided with coupling means for coupling the shaft and the shaft holder in releasably attachable manner to the mounting bracket.


