Automatic system for dispensing and pressure-brewing ground food substance, especially ground coffee, and a method of dispensing and pressure-brewing finely divided food substance

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Solution Overview

Problem

The widespread use of non-recyclable coffee capsules in coffee machines poses an environmental problem and limits the functionality of coffee machines to only delivering hot water, making them cheap and reliable but not eco-friendly.

Innovation Solution

An automatic system for dispensing and pressure-brewing ground coffee using a biodegradable paper container with a motor-actuated screw feeder and a brewing device featuring a brewing chamber with a stationary rear piston and a front piston, which includes a spatially profiled sieve for even water distribution and a check valve, allowing for the use of pre-ground coffee without capsules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If coffee capsules are used in coffee machines, then the machine structure is simplified and reliability is improved, but environmental harm increases due to non-recyclability and energy consumption

Engineering Contradiction:
Improvemachine reliabilityVSAvoidenvironmental harm
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the material parameter of the container from non-recyclable plastic (capsules) to biodegradable paper, fundamentally altering the environmental impact while maintaining the single-use convenient format that users expect

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses disposable paper containers that are cheap to produce and dispose of, replacing expensive-to-recycle or non-recyclable plastic capsules. The paper containers fulfill the disposable function while being environmentally friendly through natural decomposition

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Ease of manufacture

If capsules are used, then the coffee machine can be miniaturized and made cheaper, but the functionality is limited to only delivering hot water

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidbrewing functionality
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The brewing device is designed to be compatible with both capsule containers and paper containers with ground coffee, making it a multi-functional system that can handle different types of coffee preparation methods (capsule-based and ground coffee-based) within the same machine

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-generated harmful factors

If pre-ground coffee in paper containers is used instead of capsules, then environmental impact is reduced, but the dispensing mechanism becomes more complex

Engineering Contradiction:
Improveenvironmental impactVSAvoiddispensing mechanism complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The dispensing mechanism is segmented into distinct functional modules: a cutting device that separates the paper container lid, a screw conveyor that transports ground coffee, and a brewing device. This modular segmentation allows each component to perform its specific function efficiently while maintaining overall system manageability

Inventive Principle:
Principle #1Segmentation

4Manufacturing precision

If a screw feeder is used to dispense ground coffee, then brewing precision is improved, but the device complexity increases

Engineering Contradiction:
Improvebrewing precisionVSAvoidfeeder complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The screw feeder acts as an intermediary mechanism between the paper container and the brewing device. It precisely controls the dispensing of ground coffee through its threaded structure, ensuring consistent dosing while isolating the complexity of the dispensing mechanism from both the container design and the brewing process

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system provides a convenient and eco-friendly espresso machine experience by eliminating the need for non-recyclable capsules, ensuring efficient brewing and cost-effective coffee production while minimizing environmental impact.

Implementation Method 1

motor-driven screw feeder

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

high-pressure water pump

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 3

heating element

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 4

front piston which is movable in the brewing chamber body towards the rear piston by means of a thread-driven mechanism

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS20240268596A1Automatic system for dispensing and pressure-brewing ground food substance, especially ground coffee, and a method of dispensing and pressure-brewing finely divided food substance
Publication Date: 2024.08.15 AYA COFFEE SPOLKA Z O O
  • US20240268596A1 patent drawing
  • US20240268596A1 patent drawing
  • US20240268596A1 patent drawing

AI summary

The present invention relates to an automatic system for dispensing and pressure-brewing food substance, especially ground coffee, comprising a brewing device and a replaceable container with food substance to be brewed, the brewing device being provided with a seat with means for cutting the lid of the container and adapted for receiving containers with finely divided food substance, which seat is connected to a dispensing assembly that guides the food substance through a feeder to the brewing assembly, characterized in that the brewing device comprises a dispensing assembly which is arranged horizontally with respect to the vertical axis of the seat (1) and which is provided with a feeder, preferably a screw feeder (15), actuated by a motor (8), wherein a feeder outlet (17-1) leads directly to a brewing assembly equipped with a brewing chamber (5) to which leads an assembly (23) for feeding hot pressurized water by means of a stationary rear piston (4) equipped with a shower element (22) in the form of a strainer for conveying hot water, and wherein the brewing chamber is provided with a front piston (3) actuated by a movement of the brewing chamber (5) body by means of a motor (7), which front piston (3) has a surface configured for evenly distributing hot water under the strainer (25) which has spatial embossments to improve water flow, and the front piston (3) further comprises a check valve (24), behind which there is a spout conduit (9) discharging a brewed infusion, whereas the food substance container is made of biodegradable material and preferably contains ground coffee. Furthermore, disclosed is a method of dispensing and pressure-brewing a finely divided food substance using the system defined above.