Screw-Latching Assembly With Built-In Overdrive Protection

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Solution Overview

Problem

Conventional jack screws often result in overdrive when manually installed, leading to damage, especially with long screws, and require expensive calibrated torque devices for protection, which may not be available in all settings.

Innovation Solution

A screw-latching assembly with built-in overdrive protection featuring a screw with an unthreaded portion and a built-in collar, along with a bias spring mechanism that re-engages threads with the nut for easy removal, preventing overdrive and eliminating the need for calibrated torque devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional jack screws are manually installed, then installation is simple and accessible, but overdrive occurs leading to damage

Engineering Contradiction:
Improvemanual installation accessibilityVSAvoidoverdrive protection
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-configuring the screw with a specific unthreaded section length that corresponds to the threaded section length. This preliminary design ensures that when the screw is driven into the nut, the unthreaded section automatically engages with the nut's internal geometry at the correct depth, preventing overdrive before it can occur. The built-in collar further pre-positions the screw to ensure proper engagement depth.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements self-service through the self-limiting mechanism where the unthreaded section of the screw automatically engages with the nut's threaded bore. As the screw is driven in, the transition from threaded to unthreaded section creates a natural stop that prevents the screw from being overdriven. The system serves itself by using its own geometric features (unthreaded section, built-in collar) to enforce the correct installation depth without external control.

Inventive Principle:
Principle #25Self-service

2Reliability

If calibrated torque devices are used to prevent overdrive, then screw damage is prevented, but cost increases and accessibility decreases

Engineering Contradiction:
Improveoverdrive protectionVSAvoidneed for specialized tools
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent eliminates the need for calibrated torque devices by implementing a self-limiting mechanical feature. The unthreaded section of the screw, when combined with the built-in collar, creates an automatic depth-stop mechanism that prevents overdrive without requiring specialized tools or calibrated equipment. The system uses its own geometric features to enforce proper installation parameters.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces expensive calibrated torque devices with a simple geometric feature built into the screw itself. The unthreaded section and built-in collar are inexpensive manufacturing features that provide the same protective function as costly torque-controlled installation equipment, making the solution accessible and cost-effective.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Length of moving object

If screws are made longer to reach desired locations, then installation reach is improved, but overdrive risk increases

Engineering Contradiction:
Improvescrew lengthVSAvoidoverdrive protection
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent applies segmentation by dividing the screw into distinct functional sections: a threaded section for engagement and an unthreaded section for depth limitation. This segmentation allows the screw to be made longer for increased reach while the unthreaded section acts as an automatic depth-stop, preventing overdrive regardless of the overall screw length. The built-in collar further segments the structure to reinforce the depth-limiting function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses preliminary action by pre-configuring the proportion between threaded and unthreaded sections during manufacturing. The unthreaded section is designed to be equal in length to the threaded section, creating a built-in depth reference that prevents overdrive. This preliminary geometric configuration ensures that longer screws automatically self-regulate their engagement depth.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If threads are removed from screw body to prevent overdrive, then overdrive protection is achieved, but screw removal becomes difficult

Engineering Contradiction:
Improveoverdrive protectionVSAvoidscrew removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent introduces a built-in collar as an intermediary element between the threaded and unthreaded sections. This collar serves as a mediator that provides a positive engagement feature for removal tools while the unthreaded section maintains overdrive protection. The collar's external geometry allows tool engagement, and its internal geometry provides a shoulder that the spring can bear against, facilitating controlled removal without compromising the depth-limiting function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies dynamics through the spring mechanism that interacts with the built-in collar. During installation, the spring is compressed and stores energy. During removal, the spring expands and pushes the screw outward, assisting the removal process. This dynamic element compensates for the lack of threads on the unthreaded section, making removal easier without affecting the overdrive protection provided by the unthreaded geometry.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents screw overdrive, simplifies the installation and removal process, and reduces the risk of damage to screws and attached devices, while being cost-effective and accessible for use in various settings.

Implementation Method 1

a bias spring mechanism that re-engages threads with the nut for easy removal

Methodology Applied
Scientific EffectSpring force: Spring

Data Source

PatentUS12066052B2Compact screw-latching assembly with overdrive protection
Publication Date: 2024.08.20 HEWLETT PACKARD ENTERPRISE DEV LP
  • US12066052B2 patent drawing
  • US12066052B2 patent drawing
  • US12066052B2 patent drawing

AI summary

A screw-latching assembly is provided. The assembly includes a screw with a head, a tip, and a body between the head and tip. The body includes a threaded portion adjacent to the tip and an unthreaded portion adjacent to the head, and the unthreaded portion includes a built-in collar with an outer diameter larger than that of the body. The assembly includes a supporting bracket supporting and partially encompassing a first portion of the screw. The supporting bracket includes a base and multiple sidewalls, with a first sidewall comprising a first opening to allow a second portion of the screw to extend out of the supporting bracket and a second sidewall comprising a second opening to allow access to the head by a torquing tool. The assembly includes a spring surrounding at least a portion of the body, with the spring positioned between the built-in collar and the first sidewall.