Screw Pump With Integrated Cooling Module Outlets

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Solution Overview

Problem

The complexity and inefficiency of conventional cooling water systems in electric vehicles due to numerous pumps and long pipes result in increased pressure drop and reduced system efficiency, complicating assembly and operation.

Innovation Solution

A screw pump with multiple cooling water outlets integrated into a simplified configuration, featuring an outer and inner housing with a thrust key and rotatable screws, allowing for efficient fluid pumping without separate manifolds and reducing the number of system parts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple cooling water pumps are used to satisfy performance requirements, then the cooling performance is improved, but the device complexity and number of parts increase

Engineering Contradiction:
Improvecooling performanceVSAvoidnumber of pumps
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple pump functions into a single screw pump by providing multiple outlets on one housing. This allows one pump to perform the work of multiple pumps while reducing part count and system complexity. The screw pump includes a first outlet for the first cooling line and a second outlet for the second cooling line, enabling single-pump multi-circuit operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The screw pump is designed as a multi-functional device that can serve multiple cooling circuits simultaneously. By incorporating multiple outlets with different flow rates, the single pump can satisfy the cooling requirements of different components (battery, electronic components) with varying cooling demands, replacing the need for dedicated pumps for each circuit.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple cooling water pumps and long pipes are used to connect parts, then the cooling coverage is improved, but the pressure drop increases and system efficiency decreases

Engineering Contradiction:
Improvecooling coverageVSAvoidpressure drop
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent combines multiple outlet ports on a single pump housing, allowing direct connection to different cooling circuits without requiring long connecting pipes. The first outlet connects to the battery cooling line and the second outlet connects to the electronic component cooling line, reducing pipe length and minimizing pressure drop while maintaining comprehensive cooling coverage.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If multiple cooling water pumps are used, then the cooling capacity is improved, but the assembly process becomes complicated and difficult

Engineering Contradiction:
Improvecooling capacityVSAvoidassembly process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent integrates multiple outlet ports and connection interfaces into a single pump assembly, reducing the number of discrete components that need to be assembled. The screw pump is provided as one integrated unit with multiple outlets, simplifying the assembly process compared to installing and connecting multiple separate pumps to the cooling system.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The screw pump design simplifies the cooling module configuration, reduces part count, and maintains fluid pressure and flow rate across multiple outlets, enhancing system efficiency and assembly ease.

Implementation Method 1

a first screw and a second screw that are inserted into the inner housing, have lower ends supported by the thrust key, and are rotatably engaged with each other

Methodology Applied
Scientific EffectScrew pumping mechanism: Screw

Data Source

PatentUS12078170B2Screw pump and integrated cooling module including the same
Publication Date: 2024.09.03 COAVIS
  • US12078170B2 patent drawing
  • US12078170B2 patent drawing
  • US12078170B2 patent drawing

AI summary

The present disclosure relates to a cooling module in which a plurality of cooling water outlets through which cooling water is discharged are formed in an outer housing, an inner housing into which a first screw and a second screw are inserted inside the outer housing, and a communication hole formed in the inner housing communicates with a plurality of cooling water outlets, in which a cooling module or a cooling water system including a plurality cooling water outlets formed in one screw pump is simple, reduces the number of parts, and simplifies a package.