Screw With Truncated Thread End For Reverse Rotation Resistance
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Solution Overview
Problem
Existing fastening arrangements for sandwich panels face issues with screws being easily removable and having play, which compromises security against reverse rotation and shear forces.
Innovation Solution
A screw design featuring a thread that ends abruptly with a chopped-off head, an unthreaded shank section, and specific angles between the thread and screw axis, providing enhanced security against reverse rotation and minimizing play by ensuring better contact with the fastener assembly.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a conventional thread design with continuous tapering to zero at the head end is used, then the screw can be easily inserted and the manufacturing is simple, but the screw becomes easily removable and lacks resistance to reverse rotation
Solution Approach 1:
Instead of the conventional approach where the thread tapers continuously to zero at the head end, the patent inverts this by providing a threadless shank section between the thread and screw head. This inversion creates a mechanical lock where the thread end abuts against the sheet stack, preventing reverse rotation while maintaining manufacturing feasibility through standard thread rolling processes followed by a simple cutoff.
Solution Approach 2:
The shank is segmented into two distinct sections: a threaded section for engagement with the sheet stack and a threadless shank section adjacent to the screw head. This segmentation allows the thread to terminate abruptly rather than tapering to zero, creating a positive stop that resists reverse rotation while keeping the manufacturing process relatively simple.
2Reliability
If a threadless shank section is introduced to prevent reverse rotation, then security against loosening is improved, but play in the fastening arrangement increases
Solution Approach 1:
The patent applies local quality by creating a specific geometric configuration at the thread end where the flank forms an angle with the screw axis. This localized angular feature ensures that the thread end contacts the sheet stack at an optimal angle, providing both reverse rotation resistance and minimizing play through precise geometric engagement rather than relying on friction alone.
Solution Approach 2:
The thread flank angle creates an asymmetric engagement where the thread end contacts the sheet stack in a way that provides mechanical advantage against reverse rotation. The asymmetric geometry ensures that tightening forces are efficiently transmitted while preventing loosening, reducing play through directional engagement.
3Reliability
If the thread is truncated with an abrupt end to improve reverse rotation resistance, then security against unintentional removal is enhanced, but the contact area with the sheet stack is reduced
Solution Approach 1:
The patent changes the geometric parameters of the thread end by truncating it at a specific angle relative to the screw axis. This parameter change optimizes the contact between the thread end and the sheet stack, ensuring sufficient contact area for force transmission while maintaining the abrupt end configuration that prevents reverse rotation. The specific angular parameter balances contact area with reverse rotation resistance.
Data Source
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Figure 12~13
AI summary
The invention relates to a screw (10) having a screw head (14) equipped with an engagement portion (12), having a shank (16) which defines a screw axis and which bears a thread (18), and having a thread-free shank section (20) arranged between the thread (18) and the screw head (14). It is provided according to the invention that a head-side end (22) of the thread (18) is truncated. It is furthermore provided according to the invention that the thread (18) ends, adjacent to the thread-free shank section (20), in an end plane (32) which, with a constant spacing to the screw head (14), runs at least partially around the shank (16) and forms an angle aE with the screw axis, that a head-side flank (34) of the thread (18) averted from the thread-free shank section (20) forms an angle ap with the screw axis, and that the angle aE is smaller than the angle aF.