Surgical Screwdriver Torque Limiter With Rolling-Element Torque Control

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Solution Overview

Problem

Existing torque limiters for surgical screwdrivers suffer from significant variations in maximum torque transmission due to thermal stress, particularly during sterilization, leading to inaccuracies and reduced reproducibility.

Innovation Solution

A torque limiter design featuring an outer sleeve, snap sleeve, rolling element cage, and inner sleeve with V-shaped notches and recesses that uncouple or couple based on torque direction, ensuring accurate and consistent torque transmission by using rolling elements and a friction-free mounting system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an elastomer O-ring is used as the elastic element in the torque limiter, then the device can provide torque limiting functionality, but the elasticity varies significantly and changes over time due to thermal stress during sterilization

Engineering Contradiction:
Improvetorque transmission accuracyVSAvoidelasticity consistency
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent removes the elastomer O-ring from the torque limiter design entirely. Instead of using an elastic element that degrades under thermal stress, the invention employs a rigid structure with rolling elements that maintain consistent mechanical properties during sterilization and operation, thereby eliminating the source of torque variation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the elastic mechanical system (O-ring based torque limiting) with a rolling element based mechanical system. The rolling elements transition between engaged and disengaged positions in response to torque thresholds, providing precise torque limiting without relying on materials whose properties change under thermal stress.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Power

If a friction-based torque limiting mechanism is used, then the device can limit torque, but friction causes energy loss and reduces transmission efficiency

Engineering Contradiction:
Improvetorque transmission efficiencyVSAvoidfriction loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent replaces friction-based torque limiting with a rolling element mechanism. The rolling elements engage and disengage based on applied torque, creating a threshold-based limiting system that minimizes continuous friction contact and improves energy transmission efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If the rolling elements are allowed to move freely in the recesses, then torque can be transmitted in both directions, but this prevents precise control of torque limiting in the unscrewing direction

Engineering Contradiction:
Improvebidirectional torque transmissionVSAvoidtorque control accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent introduces asymmetric features in the form of blocking elements positioned at specific locations in the recesses. These blocking elements allow free movement of rolling elements in the screwing direction while preventing movement in the unscrewing direction until a specific torque threshold is reached, enabling precise bidirectional torque control.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent applies different functional properties to different regions of the torque limiter. The recesses provide free movement zones, while strategically positioned blocking elements create restricted zones that engage only under specific torque conditions, allowing localized control of torque transmission characteristics.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures accurate and reproducible torque transmission with minimal friction, maintaining consistent performance even under thermal stress, and preventing contamination and torque inaccuracies.

Implementation Method 1

The rolling element cage is provided with a plurality of rolling element receiving areas, each of which holds a rolling element

Methodology Applied
Scientific EffectRolling contact: Ball Bearing

Implementation Method 2

When a torque is applied to the outer sleeve in the screwing direction, it presses one side of the noses against one of the walls of the recesses into a position in which the rolling elements (that are slightly offset relative to the noses) are flush with the recesses

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS20250269505A1Torque limiter
Publication Date: 2025.08.28 STRYKER EUROPEAN OPERATIONS LIMITED
  • US20250269505A1 patent drawing
  • US20250269505A1 patent drawing
  • US20250269505A1 patent drawing

AI summary

A torque limiter for a surgical screwdriver that includes an outer sleeve (1); a snap sleeve (3), which is arranged in and rotates with the outer sleeve; a rolling element cage (6), which is arranged in the snap sleeve; an inner sleeve (10), which is arranged in the rolling element cage; and a force-transmitting shaft (11), which is received in and rotates with the inner sleeve. The inner wall of the outer sleeve is provided with recesses (8) that extend parallel to a rotational axis of the force-transmitting shaft. The rolling element cage is provided with a plurality of rolling element receiving areas (5), each of which holds a rolling element (4), and with a number of noses (7), which engage into the recesses. The inner sleeve is provided with a plurality of notches (9), which extend in a V-shape parallel to the axis and which receive the rolling elements.