Scrubber System with In-Situ Electrolytic Oxidant Generation

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Solution Overview

Problem

Conventional wet scrubber technologies are limited in treating air pollutants as they primarily rely on physical methods, which are inefficient for oxidizing and absorbing air pollutants, necessitating the development of a system that utilizes an oxidizing agent for enhanced treatment efficiency.

Innovation Solution

A scrubber system with an automatic oxidizing-absorbing agent generator that electrolyzes saline or sea water to produce sodium hypochlorite, which is then sprayed into the scrubber to oxidize and absorb air pollutants, incorporating a diaphragmless or diaphragm electrolyzer with bipolar electrodes and a power supply unit for efficient pollutant treatment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If physical precipitation method is used in conventional wet scrubber, then device complexity is reduced, but air pollutant treatment efficiency deteriorates

Engineering Contradiction:
Improvescrubber structureVSAvoidair pollutant treatment efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent introduces an oxidizing agent (such as ozone, hydrogen peroxide, or sodium hypochlorite) as an intermediary substance to enhance the treatment of air pollutants. This mediator enables chemical oxidation reactions that physically precipitate pollutants, thereby improving treatment efficiency without significantly complicating the scrubber structure. The oxidizing agent acts as a bridge between the liquid phase and gaseous pollutants, facilitating more effective removal.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical parameters of the scrubbing liquid by adding oxidizing agents, transforming it from a purely physical precipitation system to a chemical oxidation system. This parameter change (adding oxidizing capacity) enables the system to treat a broader range of air pollutants more effectively, including recalcitrant compounds that cannot be removed by physical methods alone, while maintaining relatively simple equipment configuration.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If oxidizing agent is added to improve absorption efficiency, then air pollutant treatment efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveabsorption efficiencyVSAvoidscrubber system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs systems where the oxidizing agent is generated in-situ within the scrubber using electrolysis cells or other generation mechanisms. This self-service approach eliminates the need for separate storage tanks, dosing pumps, and handling systems for external oxidizing agents, thereby improving absorption efficiency while minimizing the increase in device complexity. The system generates its own chemical reagent on-demand.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent merges the oxidizing agent generation function directly into the scrubber structure by integrating electrolysis cells or chemical generation chambers within the existing scrubbing system. This consolidation combines multiple functions (pollutant absorption and oxidizing agent generation) into a single integrated unit, improving treatment efficiency without proportionally increasing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If oxidizing agent is used to treat air pollutants, then treatment efficiency is improved, but operating cost increases

Engineering Contradiction:
Improvetreatment efficiencyVSAvoidoperating cost
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent utilizes in-situ generation of oxidizing agents through electrolysis of water or saline solutions, eliminating the need to purchase, store, and transport expensive chemical oxidants. The system uses readily available electricity to generate the required oxidizing agents on-demand, significantly reducing operating costs while maintaining high treatment efficiency. This self-sufficient approach converts a recurring material cost into a more controllable energy cost.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces chemical delivery systems (pumps, tanks, dosing equipment) with electrochemical generation systems. By substituting mechanical/chemical material handling with electrical energy-driven in-situ generation, the system reduces both equipment complexity and operating costs associated with chemical logistics, while achieving superior treatment efficiency through controlled oxidant production.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively oxidizes and absorbs air pollutants by generating an oxidizing agent through electrolysis, increasing treatment efficiency and allowing for miniaturization and flexible installation, while reducing space and cost constraints.

Implementation Method 1

an electrolysis unit provided in the scrubber and electrolyzing the saline water or sea water sprayed from the spray unit to produce a sodium hypochlorite solution

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

various air pollutants can be oxidized and absorbed using an oxidizing agent generated by the electrolysis of saline water or sea water

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS9422846B2Scrubber system having an apparatus for creating automatic an oxidizing bent and absorbent
Publication Date: 2016.08.23 TECHWIN CO LTD
  • US9422846B2 patent drawing
  • US9422846B2 patent drawing
  • US9422846B2 patent drawing

AI summary

The present invention relates to a scrubber system having an automatic generator for an oxidizing-absorbing agent. The scrubber system comprises a scrubber and an oxidizing-absorbing agent generator. The scrubber includes a pollutant gas inlet through which air pollutants are introduced, a treated gas outlet through which the pollutant gas which has been treated is discharged, and a treated water outlet through which wastewater which has been used to treat the pollutant gas is discharged. The oxidizing-absorbing agent generator generates an oxidizing-absorbing agent by electrolyzing saline water or seawater in the scrubber, and supplies the generated oxidizing-absorbing agent into the scrubber to treat the pollutant gas introduced through the pollution gas inlet, thereby removing harmful substances.