Scuff Plate Light Guiding Protrusion Reduces Thickness

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Solution Overview

Problem

Conventional scuff plates with light-emitting features face issues of increased thickness due to the need for a thick light guiding plate, which restricts leg motion and wiring space, and lack a three-dimensional design effect, resulting in uneven luminance and appearance.

Innovation Solution

A scuff plate design featuring a prism-like luminous unit with a luminous surface, a light source unit, and a plate-like light guiding unit with a luminous surface portion that expands intersectingly, allowing for reduced thickness and enhanced three-dimensional appearance both with and without light emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a conventional light guiding plate with flat plate shape is used, then the structure is simple, but the thickness is increased and three-dimensional effect is lost

Engineering Contradiction:
Improvestructure simplicityVSAvoidthickness
Core Design Contradiction:
Device complexityVSLength of stationary object

Solution Approach 1:

The light guiding plate is transformed from a flat two-dimensional plate to a three-dimensional structure by adding a light guiding protrusion that extends in the thickness direction. This dimensional change allows the plate to maintain reduced overall thickness while creating functional depth for light guidance and reflection, resolving the contradiction between structural simplicity and thickness reduction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The light guiding plate is segmented into multiple functional regions: a flat plate portion for structural support, a light guiding protrusion for light direction control, and a light reflecting surface for light redirection. This segmentation allows each portion to be optimized independently, achieving reduced thickness while maintaining simplicity through modular design.

Inventive Principle:
Principle #1Segmentation

2Length of stationary object

If the light guiding plate thickness is reduced, then leg motion is not restricted, but the quantity of light transmission is reduced

Engineering Contradiction:
ImprovethicknessVSAvoidlight quantity
Core Design Contradiction:
Length of stationary objectVSIllumination intensity

Solution Approach 1:

Instead of uniformly thickening the entire light guiding plate, the invention applies local quality enhancement by creating a light guiding protrusion with increased thickness only in the region where light guidance is needed. The light reflecting surface is concentrated on the tip of this protrusion, providing enhanced light reflection precisely where required, thus maintaining overall thinness while ensuring sufficient light transmission quantity.

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If a light reflecting layer is added on the rear surface, then light transmission quantity is improved, but device complexity and thickness are increased

Engineering Contradiction:
Improvelight transmission quantityVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The invention merges the light reflecting function with the light guiding structure by integrating a light reflecting surface directly onto the tip of the light guiding protrusion. This combination eliminates the need for a separate light reflecting layer on the rear surface, reducing structural complexity and thickness while maintaining effective light transmission quantity through the unified light guidance and reflection system.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a reduced overall thickness, preventing leg motion restriction and securing wiring space while providing a visually enhanced three-dimensional effect, maintaining appearance quality both day and night.

Implementation Method 1

a luminous unit which has a prism-like shape formed to enable the transmission of light therethrough

Methodology Applied
Scientific EffectLight transmission: Refraction

Implementation Method 2

a light guiding unit which has a plate-like shape adapted to transmit light therethrough

Methodology Applied
Scientific EffectLight transmission: Refraction

Data Source

PatentUS7549776B2Scuff plate
Publication Date: 2009.06.23 TOYODA GOSEI CO LTD
  • US7549776B2 patent drawing
  • US7549776B2 patent drawing
  • US7549776B2 patent drawing

AI summary

A scuff plate of the invention is a scuff plate which has a luminous unit of which a side surface of side surfaces forms a luminous surface, a light source unit which emits light to the luminous unit, and a light guiding unit which is disposed in such a manner that a side surface thereof faces the luminous surface, wherein the light guiding unit has a luminous surface portion which expands in an intersecting direction relative to a front surface thereof. The scuff plate of the invention provides a scuff plate which has superior design properties without increasing the thickness of the whole thereof.