Scupper Plug One-Way Valve Kayak Drainage

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Solution Overview

Problem

Sit on top kayaks face the issue of water entering the seating area through scupper drains when overloaded, negating the purpose of the scupper system, and existing solutions either prevent drainage or allow water ingress.

Innovation Solution

A scupper plug with a valve structure and seal members that allow water to drain out while preventing water from flowing back into the seating area, featuring a disc-shaped valve member and o-ring seal for effective one-way flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the scupper is plugged to prevent water from entering the seating area, then water ingress is prevented, but the scupper cannot drain water that collects in the depression

Engineering Contradiction:
Improvewater ingress into seating areaVSAvoidwater drainage capability
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The scupper plug incorporates a one-way valve mechanism that dynamically adjusts the flow state. The valve member can move between positions to allow water to drain outward while preventing inward flow, transforming the static plugged state into a dynamic conditional flow state that responds to pressure differences.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The one-way valve changes the flow parameter directionality, allowing flow in one direction (outward drainage) while blocking flow in the opposite direction (inward ingress). This parameter change enables the scupper to perform both drainage and protection functions.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the scupper remains open to allow drainage, then water can drain from the seating area, but water can enter the seating area when the kayak is overloaded

Engineering Contradiction:
Improvewater drainage capabilityVSAvoidwater ingress into seating area
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The one-way valve provides dynamic control over the scupper opening, allowing it to be open for drainage when needed and automatically closing to prevent ingress when overload conditions occur, eliminating the need for manual intervention.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The one-way valve mechanism automatically responds to pressure differences caused by overload conditions, closing the scupper plug without requiring external control or manual intervention, enabling the system to self-regulate based on operational conditions.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The scupper plug ensures the seating area remains dry by allowing water to drain while preventing ingress, maintaining the functionality of the scupper system even when the kayak is overloaded.

Implementation Method 1

The valve member is configured to deflect relative to the valve structure to allow water to flow through the scupper plug in a first direction. The valve member is also configured to sealingly engage the valve structure frame and prevent water to flow through the scupper plug in a second direction opposite the first direction.

Methodology Applied
Scientific EffectOne-way valve mechanism: Valve

Data Source

PatentUS8763548B2Scupper plug with one-way valve
Publication Date: 2014.07.01 JOHNSON OUTDOORS INC
  • US8763548B2 patent drawing
  • US8763548B2 patent drawing
  • US8763548B2 patent drawing

AI summary

A scupper plug with a one-way valve is provided. The scupper plug permits one-way flow of water through a scupper drain so that water will drain through the scupper drain but not flow back up through the drain and into the passenger area of a water vessel. The scupper plug has a frame that carries a valve structure. A valve member is mounted to the valve structure. The valve member sealingly engages the frame to form a seal therewith.