Seabed MVDC Converter Redundancy for Heat-Driven Module Failures

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Solution Overview

Problem

The seabed medium-voltage direct-current converter in seabed observation networks faces high failure probability due to heat dissipation issues, leading to power interruptions that affect critical services like marine scientific research and disaster prevention, with existing fault tolerance solutions being inadequate.

Innovation Solution

A fault tolerance method using a redundant topological structure with cascaded redundant switching structures and resonant conversion modules, where a controller adjusts switch states and performs fault diagnosis to identify and replace faulty modules with redundant ones, ensuring continuous power supply.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a tightly sealed and compact deep-sea junction box is used, then the converter meets space and sealing requirements, but heat dissipation performance deteriorates leading to increased failure probability

Engineering Contradiction:
Improvejunction box volumeVSAvoidconverter reliability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The converter is divided into multiple independent modular units (first converter module, second converter module, third converter module), each capable of independent operation. This segmentation allows better thermal management within each module while maintaining overall system functionality even when one module fails due to heat-related issues.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Redundant converter modules are pre-configured in the system before any failure occurs. When a fault is detected in one module, the system can immediately switch to a standby module without waiting for repair, thus preliminarily preparing for heat-induced failures and maintaining continuous operation.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If conventional fault tolerance solutions are used, then some basic protection is provided, but they are inadequate for deep-sea converter reliability requirements

Engineering Contradiction:
Improvefault tolerance capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple converter modules are merged into a single integrated system with shared control and coordination. The modules work together as a unified fault-tolerant system, combining their capabilities to achieve higher reliability than individual modules could provide alone, while the control mechanism coordinates them efficiently without excessive complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system implements real-time monitoring and feedback mechanisms where the controller continuously detects the operational status of each module and automatically switches between modules based on detected faults. This feedback-driven approach provides intelligent fault tolerance without requiring complex manual intervention or overly sophisticated control systems.

Inventive Principle:
Principle #23Feedback

3Reliability

If converter modules fail, then power supply interruption occurs affecting critical services, but implementing comprehensive redundancy increases system complexity

Engineering Contradiction:
Improvepower supply continuityVSAvoidredundant structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The redundancy is implemented locally at the module level rather than requiring complete system redundancy. Each converter module is designed as a self-contained unit with its own switching capability, allowing localized fault isolation and recovery. This local quality approach ensures power continuity without duplicating the entire complex system.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system dynamically adjusts its operational configuration based on real-time module status. When a module fails, the controller dynamically reconfigures the system to activate standby modules and redistribute power flow. This dynamic adaptability provides robust power supply continuity without requiring static over-engineering of the redundant structure.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enhances the safety and reliability of seabed observation networks by reducing downtime and maintenance costs through rapid fault identification and seamless power continuity using redundant modules.

Implementation Method 1

output end of each redundant switching structure is connected to an input end of a resonant conversion module corresponding to the redundant switching structure

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS12388355B1Fault tolerance method based on seabed medium-voltage direct-current converter and redundant topological structure
Publication Date: 2025.08.12 HUNAN UNIV
  • US12388355B1 patent drawing
  • US12388355B1 patent drawing
  • US12388355B1 patent drawing

AI summary

A fault tolerance method based on a seabed medium-voltage direct-current converter, and a redundant topological structure are provided. The method controls and adjusts working states of resonant conversion modules and switch states of redundant switching structures connected to the resonant conversion modules, to supply power to a load; and in the process of supplying power to the load, obtains fault diagnosis results for the resonant conversion modules. Based on the fault diagnosis results, that a faulty module exists in the resonant conversion modules, the faulty module is removed. After the faulty module is removed, a redundant resonant conversion module is determined, and the working state of the redundant resonant conversion module and the switch state of the redundant switching structure connected to the redundant resonant conversion module are adjusted, wherein the redundant resonant conversion module is configured to replace the faulty module.