Gas Turbine Seal Protector Axial Positioning

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Solution Overview

Problem

Gas turbine engine seals are susceptible to degradation and fracture over time, particularly at contact surfaces, which compromises engine performance.

Innovation Solution

A seal assembly is introduced that includes a seal protector positioned between the seal and the cavity wall, featuring a radially-extending locating feature to aid in axial positioning, acting as a sacrificial component to prevent seal degradation and fracture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the seal directly contacts the cavity wall, then the seal assembly structure is simple, but the seal is susceptible to degradation and fracture over time

Engineering Contradiction:
Improveseal durabilityVSAvoidseal assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A seal protector is introduced as an intermediary component positioned between the seal and the cavity wall. The seal protector includes a locating feature that contacts the seal to aid in axial positioning, while the seal protector itself contacts the cavity wall, preventing direct contact between the seal and cavity wall. This intermediary structure protects the seal from degradation and fracture caused by direct contact with the cavity wall.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the seal is positioned without precise axial positioning, then the installation is easier, but the seal experiences undesirable axial movement and increased mechanical stress

Engineering Contradiction:
Improveseal stabilityVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The seal protector is pre-positioned within the cavity before the seal is installed. The seal protector includes a locating feature that is already in place to receive and axially position the seal. This preliminary positioning action ensures that when the seal is installed, it is automatically and precisely positioned axially by the locating feature, preventing undesirable axial movement and reducing mechanical stress on the seal.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If the seal protector includes a locating feature, then the axial positioning precision is improved, but the device complexity increases

Engineering Contradiction:
Improveaxial positioning precisionVSAvoidseal protector structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The seal protector is designed with a locating feature at a specific location to provide axial positioning precision where it is most needed. The locating feature may include a radially-extending portion or other geometric element that contacts the seal at a defined axial position. This localized feature provides precise axial positioning without requiring the entire seal protector structure to be complex, as only the locating feature area requires precise geometry.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10087771B2Gas turbine engine seal assembly
Publication Date: 2018.10.02 RTX CORP
  • US10087771B2 patent drawing
  • US10087771B2 patent drawing
  • US10087771B2 patent drawing

AI summary

A seal assembly is positioned within a cavity that extends circumferentially about an axial centerline of a gas turbine engine. The cavity includes a cavity wall. The seal assembly includes a seal and a seal protector. The seal extends circumferentially within the cavity. The seal protector extends circumferentially within the cavity. The seal protector is positioned between the seal and the cavity wall. The seal protector includes a locating feature that is operative to contact the seal to aid in axially positioning the seal protector relative to the seal.