Seal Ring Thermal Path in 3DICs for Inner-Die Heat Dissipation

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Solution Overview

Problem

Heat dissipation in 3DICs is inefficient due to non-conductive materials like underfill and molding compound between stacked dies, which hinder the effective transfer of heat from inner dies to heat spreaders.

Innovation Solution

Incorporating seal rings and through-vias made of conductive materials to form a thermal dissipation path that connects the dies and interposer, allowing for efficient heat conduction through a continuous metal-containing structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If micro-channels are built inside silicon substrates for heat dissipation, then heat dissipation efficiency is improved, but manufacturing cost and time-to-market increase

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidmanufacturing cost and time-to-market
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent introduces an intermediary thermal interface material or structure between the silicon substrate and heat dissipation components. This intermediary element facilitates heat transfer without requiring complex micro-channel fabrication, thereby improving heat dissipation efficiency while avoiding the high manufacturing costs and extended time-to-market associated with building micro-channels directly inside silicon substrates.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical fabrication of micro-channels inside silicon substrates with an alternative thermal management approach. Instead of mechanically etching and filling complex channel structures, the invention uses a different physical or chemical method to achieve heat dissipation, such as applying thermal conductive materials or using phase-change substances, thereby eliminating the need for complex mechanical manufacturing processes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If non-conductive materials like underfill and molding compound are used between stacked dies, then die stacking is enabled, but heat conduction from inner dies to heat spreaders is hindered

Engineering Contradiction:
Improvedie stacking capabilityVSAvoidheat conduction efficiency
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent applies local quality by creating regions with different thermal conductivities within the packaging structure. Specifically, it introduces thermal vias or conductive pathways at critical locations where heat needs to be extracted from inner dies, while maintaining the non-conductive underfill and molding compound in other areas for structural support and die stacking. This localized modification enables heat conduction improvement without compromising the overall die stacking capability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials that combine the benefits of both conductive and non-conductive properties. For example, it uses underfill or molding compound materials that are infused with thermally conductive particles or filled with metal traces, creating a composite material that maintains the structural and stacking functions of the original non-conductive materials while adding heat conduction pathways to facilitate thermal management in stacked die configurations.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The seal-ring-comprising thermal path significantly improves heat dissipation efficiency, reducing the temperature difference caused by generated heat and enhancing overall thermal management in 3DIC packages.

Implementation Method 1

The seal-ring-comprising thermal path significantly improves heat dissipation efficiency, reducing the temperature difference caused by generated heat and enhancing overall thermal management in 3DIC packages

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11848247B2Thermal dissipation through seal rings in 3DIC structure
Publication Date: 2023.12.19 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11848247B2 patent drawing
  • US11848247B2 patent drawing
  • US11848247B2 patent drawing

AI summary

A die includes a semiconductor substrate, a through-via penetrating through the semiconductor substrate, a seal ring overlying and connected to the through-via, and an electrical connector underlying the semiconductor substrate and electrically coupled to the seal ring through the through-via.