Reinforced Seal Ring Layout to Prevent Rubber Through-Cracks

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Solution Overview

Problem

Conventional sealing devices with rubber elastic body parts are prone to through cracks due to swelling and shrinking caused by solvent attachment, which can lead to structural failures in environments with dirt and dust.

Innovation Solution

A sealing device design featuring an annular reinforcement ring with through holes and positioning grooves separated in the radial direction, where the elastic body part's thickness varies to prevent crack propagation and includes annular grooves for fixing the reinforcement ring during vulcanization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If holes are provided in the reinforcement ring to improve adhesion between the elastic body part and reinforcement ring, then adhesion force is improved, but cracks may occur and grow through the rubber material to become through cracks

Engineering Contradiction:
Improveadhesion forceVSAvoidcrack resistance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The reinforcement ring is segmented with through-holes that are strategically positioned and sized. These holes divide the reinforcement ring structure while maintaining overall integrity, allowing the elastic body part to bond through the holes without creating continuous crack paths. The segmentation approach improves adhesion by increasing bonding surface area while the careful design of hole distribution prevents crack propagation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The elastic body part is designed with non-uniform thickness, creating local quality variations. The thickness is greater in regions adjacent to the through-holes of the reinforcement ring, providing localized reinforcement at critical stress points. This local thickening prevents crack initiation and propagation at the hole-rubber interface while maintaining flexibility in other regions.

Inventive Principle:
Principle #3Local quality

2Volume of moving object

If the elastic body part is made thinner to reduce overall device size, then device compactness is improved, but the rubber material becomes more susceptible to cracking from solvent swelling and shrinking

Engineering Contradiction:
Improvedevice sizeVSAvoidcrack resistance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The elastic body part features non-uniform thickness distribution with strategically thicker regions positioned at critical locations such as adjacent to reinforcement ring holes and at stress concentration points. This local quality approach maintains overall device compactness while providing localized reinforcement where cracks are most likely to initiate and propagate, thus preventing through-cracks without increasing overall device volume.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The design incorporates thicker rubber material regions in advance at locations where solvent swelling and shrinking would cause stress concentration. This beforehand cushioning creates a buffer zone that absorbs the mechanical stress from solvent attachment, preventing crack initiation in the thinner regions and maintaining reliability without significantly increasing overall device size.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively suppresses the occurrence of through cracks in the rubber material, enhancing the sealing device's durability and reliability in dusty environments.

Implementation Method 1

The reinforcement ring, the elastic body part is bonded to the reinforcement ring by cross-linking adhesion, whereby the elastic body part is formed integrally with the reinforcement ring

Methodology Applied
Scientific EffectCross-linking adhesion: Chemical Bonding

Implementation Method 2

due to swelling and shrinking of the rubber material caused by the attachment of a solvent

Methodology Applied
Scientific EffectSolvent attachment: Solvation

Implementation Method 3

an annular elastic body part that is made of an elastic body attached to the reinforcement ring

Methodology Applied
Scientific EffectElastic body deformation: Elasticity

Data Source

PatentUS11906049B2Sealing device
Publication Date: 2024.02.20 NOK CORP
  • US11906049B2 patent drawing
  • US11906049B2 patent drawing
  • US11906049B2 patent drawing

AI summary

A sealing device includes: a sealing device main body to be attached to an outer periphery side member; and a slinger to be attached to an inner periphery side member. The sealing device main body includes: an annular reinforcement ring centered on an axis; and an annular elastic body part that is made of an elastic body attached to the reinforcement ring and is centered on the axis. A through hole that passes through a portion between an internal space side surface and an atmosphere side surface of the reinforcement ring is formed in the reinforcement ring, and a positioning part for fixing the position of the reinforcement ring at the time of vulcanization is formed on an internal space side surface of the elastic body part. In the sealing device, the through hole and the positioning part are formed at positions separated in the radial direction.