Seal Runner Catcher Structure for Gas Turbine Sealing Stability

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Solution Overview

Problem

Gas turbine engine seals face deflection issues due to the weight added by deflector components, which can disrupt the sealing efficiency and maintain oil pressure within bearing compartments.

Innovation Solution

A catcher mechanism, integrally formed with a stack spacer, is used to restrict the deflection of a seal runner by contacting a tab at the intersection of the axially-extending portion and deflector, while fluid flow through orifices enhances cooling and directs oil into the bearing compartment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a deflector component is added to the seal runner, then fluid flow control is improved, but the weight of the seal runner increases causing deflection

Engineering Contradiction:
Improvefluid flow controlVSAvoidseal runner weight
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The catcher acts as a counterbalancing support structure that compensates for the weight-induced deflection of the seal runner. By providing an opposing mechanical support force at the catcher location, the system counteracts the gravitational and operational loads causing deflection, maintaining seal runner stability despite the added deflector weight.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

2Weight of moving object

If the seal runner deflects, then weight requirements are reduced, but sealing efficiency is disrupted and oil pressure cannot be maintained

Engineering Contradiction:
Improveseal runner weightVSAvoidsealing efficiency
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The catcher serves as an intermediary support element between the seal runner and the engine structure. It provides localized mechanical support that prevents deflection without requiring the entire seal runner to be heavily reinforced, thus maintaining sealing efficiency while avoiding excessive weight increase.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the catcher mechanism is added to restrict deflection, then sealing stability is improved, but device complexity increases

Engineering Contradiction:
Improvesealing stabilityVSAvoidseal assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The catcher is integrated with the existing seal runner assembly structure, merging the deflection prevention function into the current design framework. This integration approach adds the necessary support functionality while minimizing the increase in overall device complexity by utilizing existing structural elements.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11725694B2Seal runner with deflector and catcher for gas turbine engine
Publication Date: 2023.08.15 RTX CORP
  • US11725694B2 patent drawing
  • US11725694B2 patent drawing

AI summary

A gas turbine engine according to an exemplary aspect of the present disclosure includes, among other things, a bearing compartment, a seal runner, a seal configured to cooperate with the seal runner to seal the bearing compartment, and a catcher in contact with the seal runner to minimize deflection of the seal runner. A method is also disclosed.