Sealant Layer and Collection Chamber for Closed Incision Wound Therapy

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Solution Overview

Problem

Surgical incisions often lead to wound infections due to bacterial growth in fluid collections under the skin, which existing closure techniques fail to adequately address, and excessive tension from sutures can impede healing and increase scarring.

Innovation Solution

A negative pressure wound therapy system comprising a sealant layer, collection chamber, and suction source that forms a sealed enclosure around the incision, reducing pressure and promoting healing by removing exudate and reducing infection risk while alleviating mechanical tension.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional gauze, wraps and tapes are used for post-procedural care, then the incision is covered and protected, but wound infections can still occur at rates as high as 10% with abdominal surgeries

Engineering Contradiction:
Improveinfection preventionVSAvoidbacterial growth in fluid collections
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes fluid collections from under the incision using a suction device connected to a collection chamber. The sealed enclosure prevents fluid accumulation by continuously evacuating exudate, thereby eliminating the medium that supports bacterial growth and reduces infection risk.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a sealant layer as an intermediary between the incision and the external environment. This sealant creates a hermetic barrier that prevents bacterial contamination while allowing controlled fluid removal through the suction system, thereby protecting the wound without compromising infection prevention.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If sutures are used to close the incision, then the wound edges are approximated and closed, but excessive tension from sutures can impede healing and increase scarring

Engineering Contradiction:
Improvewound closureVSAvoidmechanical tension on tissue
Core Design Contradiction:
Stability of the object's compositionVSForce

Solution Approach 1:

The patent applies negative pressure to the tissue surrounding the incision before and during the healing process. This preliminary application of force redistributes mechanical tension away from the suture lines, preventing excessive stress on the wound edges and promoting better healing outcomes while maintaining closure stability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The negative pressure system acts as a counterbalancing force to the tensile stress created by sutures. By applying inward suction pressure, the system counterweights the pulling forces of the sutures, reducing net tension on the wound edges and preventing suture-related complications.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

3Reliability

If a sealed enclosure is formed around the incision, then pressure changes can be distributed and healing promoted, but the device complexity increases with multiple components including sealant layer, collection chamber, and suction source

Engineering Contradiction:
Improvehealing promotionVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the sealant layer, collection chamber, and suction source into an integrated wound therapy system. These components work together as a unified device where the sealant creates the enclosure, the collection chamber captures fluid, and the suction source provides negative pressure, thereby achieving effective healing promotion while presenting a single cohesive device to the user.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces the risk of wound infections, enhances healing by maintaining a moist environment, and minimizes scarring by distributing pressure evenly and reducing tissue tension.

Implementation Method 1

a suction source adapted and configured to reduce the level of pressure located inside of the sealed enclosure

Methodology Applied
Scientific EffectNegative pressure wound therapy: Suction

Implementation Method 2

a sealant layer adapted and configured to create a seal around a surgically closed area of skin trauma, thereby forming a sealed enclosure or space

Methodology Applied
Scientific EffectSealing: Adhesive

Implementation Method 3

the collection chamber may be adapted and configured to distribute pressure changes throughout at least a portion of the sealed enclosure or space created by the sealant layer

Methodology Applied
Scientific EffectPressure distribution: Pressure Gradient

Data Source

PatentUS9345822B2Methods and devices for applying closed incision negative pressure wound therapy
Publication Date: 2016.05.24 SOLVENTUM INTELLECTUAL PROPERTIES CO
  • US9345822B2 patent drawing
  • US9345822B2 patent drawing
  • US9345822B2 patent drawing

AI summary

A surgical tissue therapy device includes a sealant layer and a collection chamber. The sealant layer functions so as to create a sealed enclosure, or space between it and the surface of a patient, by forming an airtight seal around a surgical area of skin trauma. The closed incision tissue therapy device also comprises a collection chamber, which may comprise an elongate tubular chamber with a plurality of longitudinally spaced openings. The collection chamber may be configured to be in fluid communication with the sealant layer and the area of skin trauma and functions as to distribute the negative pressure applied to a surgically closed area of skin trauma. Preferably, the pressure under the sealant layer is reduced by expanding the volume of the enclosure space and thereby decreasing the density of air molecules under the sealant layer. The collection material may comprise a material and/or a configuration that permits length changes based upon the length of the corresponding surgical wound or incision.