Sealed Enclosure Connector Switching for Sensor Reconfiguration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current sealed enclosure power systems require separate sensors for different sensing functions, making it difficult to reconfigure existing wireless sensors without major modifications, as complete sealing hinders access to electronics and complicates features like on/off switching.

Innovation Solution

A sealed enclosure power control system with a first connector for a sealed electrical interface and a second connector for removably connecting, allowing electrical power to be applied to an electrical component within the enclosure, enabling easy switching between sensor types without modifying circuitry or components, using multiple conductor elements to identify and communicate with various sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the sealed enclosure is completely sealed to protect electronics from contaminants, then reliability is improved, but adaptability deteriorates because the electronics cannot be accessed for reconfiguration

Engineering Contradiction:
Improveprotection from contaminantsVSAvoidreconfiguration capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system is divided into two segments: a sealed enclosure containing the electronics and a separate connector assembly. The connector can be removed and replaced without opening the sealed enclosure, allowing reconfiguration while maintaining the seal integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector is extracted from the sealed enclosure as a separate, removable component. This allows the connector to be changed for different sensing functions while the sealed enclosure with electronics remains intact and protected.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If the sealed enclosure is completely sealed to prevent contaminant contact, then reliability is improved, but ease of operation deteriorates because switching functionality becomes complicated

Engineering Contradiction:
Improvehermetic seal integrityVSAvoidfunctionality switching
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system separates the sealed enclosure from the connector, allowing the connector to be easily swapped for different sensing functions without compromising the hermetic seal of the main enclosure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector is designed to be dynamically removable and replaceable, enabling easy switching between different sensing functions while the sealed enclosure remains static and maintains its protective seal.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If separate sensors are used for different sensing functions, then adaptability is improved, but device complexity increases due to multiple enclosures

Engineering Contradiction:
Improvesensing function varietyVSAvoidnumber of enclosures
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A single sealed enclosure is designed to support multiple sensing functions by accepting different connector types. Each connector can be configured for different sensors (temperature, humidity, pressure, etc.), making one enclosure universal for multiple applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple sensing functions that would traditionally require separate enclosures are merged into a single sealed enclosure by using interchangeable connectors, reducing the total number of enclosures while maintaining functional versatility.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11829221B2Sealed enclosure power control system
Publication Date: 2023.11.28 BWR INNOVATIONS LLC
  • US11829221B2 patent drawing
  • US11829221B2 patent drawing
  • US11829221B2 patent drawing

AI summary

A sealed enclosure power control system for controlling power to an electrical component within an enclosure. The sealed enclosure power control system generally includes an electrical component within the sealed enclosure, a first connector on the sealed enclosure adapted to provide a sealed electrical interface to the electrical component. The first connector has at least one first connector conductor element, and the system further includes a battery within the sealed enclosure, and the system also has a second connector, wherein when the first connector and the second connector are connected together, electrical power from the battery is applied to the electrical component, and when the first connector and the second connector are not connected together, the electrical power is not applied to the electrical component.