Sealed Diagnostic Cartridge for Automated Sample Preparation

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Solution Overview

Problem

Prior art diagnostic test systems are large, complex, costly, and require manual sample preparation steps that expose operators to hazardous samples and risk contamination, leading to incorrect results.

Innovation Solution

A disposable diagnostic test cartridge pre-loaded with reagents and a user-friendly instrument that automates sample preparation, amplification, and detection, ensuring sealed handling and reducing manual intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual sample preparation steps are used in prior art diagnostic test systems, then operators can perform sample handling, but operator exposure to hazardous samples and contamination risk increases

Engineering Contradiction:
Improvemanual sample handling capabilityVSAvoidoperator exposure to hazardous samples
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system enables self-service operation where the automated instrument performs sample preparation, amplification, and detection without requiring manual intervention. The cartridge is pre-loaded with reagents and the system automatically executes the diagnostic protocol, eliminating operator exposure to hazardous samples while maintaining operational capability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual mechanical sample handling operations are replaced by an automated mechanical system with robotic sample preparation capabilities. The automated instrument performs liquid handling, mixing, and transfer operations that were previously done manually, thereby protecting operators from exposure to hazardous biological samples

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If manual sample preparation steps are used, then sample handling can be performed, but risk of contamination and incorrect results increases

Engineering Contradiction:
Improvesample handling capabilityVSAvoidrisk of contamination and incorrect results
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system performs self-service sample preparation and processing through automated protocols that eliminate human intervention in critical steps. The automated execution of amplification and detection protocols reduces the risk of contamination and incorrect results while maintaining operational simplicity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The manual sample preparation steps that introduce contamination risk are extracted and replaced by an automated closed-system process. The cartridge-based approach encapsulates reagents and samples in a sealed environment, removing the source of contamination risk while preserving sample handling capability

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If prior art diagnostic test systems are used, then diagnostic testing can be performed, but system size and complexity increase

Engineering Contradiction:
Improvediagnostic testing capabilityVSAvoidsystem size and complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system employs a nested structure where a compact cartridge containing all necessary reagents and sample preparation components is inserted into a smaller automated instrument. This nested design enables full diagnostic testing capability while significantly reducing overall system size and complexity compared to traditional standalone systems

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

Multiple functions including sample preparation, amplification, and detection are merged into a single integrated cartridge and instrument system. This consolidation eliminates the need for separate equipment for each function, reducing system complexity while maintaining comprehensive diagnostic testing capability

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If prior art diagnostic test systems are used, then diagnostic testing can be performed, but cost increases

Engineering Contradiction:
Improvediagnostic testing capabilityVSAvoidsystem cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The system uses disposable cartridges that are pre-loaded with reagents and discarded after a single use. This approach eliminates the need for expensive cleaning, sterilization, and maintenance of reusable components, significantly reducing system cost while maintaining full diagnostic testing capability

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

Reagents and sample preparation components are pre-loaded into cartridges during manufacturing before reaching the user. This preliminary preparation eliminates the need for expensive on-site reagent storage, handling, and preparation infrastructure, reducing overall system cost while preserving diagnostic testing versatility

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides safe, efficient, and accurate diagnostic testing with reduced operator exposure to hazards and contamination risks, while simplifying the testing process.

Implementation Method 1

Almost all PCR applications employ a heat-stable DNA polymerase, such as Taq polymerase, an enzyme originally isolated from the bacterium Thermus aquaticus. This DNA polymerase enzymatically assembles a new DNA strand from DNA building-blocks, the nucleotides, by using single-stranded DNA as a template and DNA oligonucleotides (also called DNA primers), which are required for initiation of DNA synthesis.

Methodology Applied
Scientific EffectEnzymatic reaction: Enzyme

Implementation Method 2

The method relies on thermal cycling, consisting of cycles of repeated heating and cooling of the reaction for DNA melting and enzymatic replication of the DNA.

Methodology Applied
Scientific EffectThermal cycling: Heating

Implementation Method 3

These thermal cycling steps are necessary first to physically separate the two strands in a DNA double helix at a high temperature in a process called DNA melting.

Methodology Applied
Scientific EffectDNA melting: Melting

Implementation Method 4

Many modern thermal cyclers make use of the Peltier effect, which permits both heating and cooling of the block holding the PCR tubes simply by reversing the electric current.

Methodology Applied
Scientific EffectPeltier effect: Peltier Effect

Data Source

PatentEP3688465B1Diagnostic test system and method
Publication Date: 2025.11.12 AXXIN
  • EP3688465B1 patent drawingFigure 1
  • EP3688465B1 patent drawingFigure 2
  • EP3688465B1 patent drawingFigure 3

AI summary

A diagnostic test system, including: a diagnostic test assembly and a diagnostic test apparatus to perform a test on a biological or environmental sample; the diagnostic test assembly includes: a sample preparation reservoir to receive the sample into a sample preparation fluid, such that a swab carrying the sample can be used to stir the preparation fluid and to wash the swab; a sample dispensing mechanism for insertion into the sample preparation reservoir; a closure to seal the sample preparation reservoir; at least one diagnostic test reservoir coupled to the sample preparation reservoir; and at least one seal between the sample preparation reservoir and the diagnostic test reservoir to prevent fluid movement between the respective reservoirs; wherein the sample dispensing mechanism is operable to disrupt the seal to allow sample fluid to enter the diagnostic test reservoir from the sample preparation reservoir, and to dispense a predetermined amount of fluid.