Sealed Display Cooling via Segmented Chamber Convection

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Solution Overview

Problem

Highly sealed display apparatuses for outdoor use face challenges in heat dissipation due to inhibited air circulation, which can lead to reliability issues with high-brightness liquid crystal modules and heat-generating components.

Innovation Solution

A display apparatus design that includes a liquid crystal module, circuit boards, a case, a frame, and blower fans to create a sealed chamber with a cooling apparatus that divides the chamber into two sections, allowing for gas circulation and heat dissipation through convection, using a metal case with thermal radiation-enhancing coatings and sealing members to maintain a high level of sealing while facilitating heat transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the display apparatus is highly sealed to prevent moisture and dust intrusion, then reliability is improved, but heat dissipation performance deteriorates due to inhibited air circulation

Engineering Contradiction:
Improveprotection against moisture and dustVSAvoidheat dissipation
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The sealed chamber is divided into multiple sub-chambers (first chamber, second chamber, third chamber) using partition walls. This segmentation allows independent thermal management in each region while maintaining overall sealing, enabling heat dissipation paths without compromising protection against moisture and dust.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Heat dissipation fins are introduced as intermediary structures between the heat-generating components and the external environment. These fins increase the heat transfer surface area within the sealed chamber, facilitating thermal radiation and convection to the surrounding air without requiring direct openings in the sealed case.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Illumination intensity

If high-brightness liquid crystal modules are used to improve display performance, then illumination intensity is improved, but heat generation increases causing reliability issues

Engineering Contradiction:
Improvedisplay brightnessVSAvoidcomponent reliability under heat
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

Different regions of the sealed chamber are designed with different thermal management characteristics. The first chamber housing the liquid crystal module includes specific heat dissipation structures and air flow paths tailored to the high heat generation of the display module, while other chambers have different configurations suited to their components' thermal requirements.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent incorporates fans to create dynamic air circulation within the sealed chamber. This dynamic cooling system actively moves air through heat-generating components, providing adaptive cooling that responds to thermal conditions and maintains reliability of high-brightness display modules.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively prevents local overheating and enhances cooling efficiency by circulating air between chambers, ensuring reliable operation of heat-generating components and maintaining even temperature distribution within the sealed case.

Implementation Method 1

A display apparatus design that includes a liquid crystal module, circuit boards, a case, a frame, and blower fans to create a sealed chamber with a cooling apparatus that divides the chamber into two sections, allowing for gas circulation and heat dissipation through convection

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

using a metal case with thermal radiation-enhancing coatings and sealing members to maintain a high level of sealing while facilitating heat transfer

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS9301435B2Display apparatus
Publication Date: 2016.03.29 SAMSUNG ELECTRONICS CO LTD
  • US9301435B2 patent drawing
  • US9301435B2 patent drawing
  • US9301435B2 patent drawing

AI summary

A display apparatus is provided including a liquid crystal module which displays an image, at least one circuit board which controls the liquid crystal module, and a case which accommodates the liquid crystal module and the at least one circuit board therewithin, wherein the case is sealed such that gas cannot be transmitted therethrough.