Sealed Fluid Temperature Sensing With Active Heat-Flow Feedback

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Solution Overview

Problem

Measuring temperature in medical devices is challenging due to sealed and sterile fluid flow paths, which complicates the introduction of temperature sensors without contamination risk, and requires high accuracy for diagnostic purposes while avoiding clot formation and ensuring compatibility with disposable components.

Innovation Solution

The development of active temperature measurement devices that include a fluid-side temperature sensor and a heating/cooling device, combined with a controller to regulate heat flow, allowing for precise temperature measurement within sealed fluid circuits by maintaining the sensor temperature equal to the fluid temperature, thus minimizing measurement errors and response time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a temperature sensor is introduced into the sealed sterile fluid flow path, then temperature measurement capability is improved, but the risk of contamination increases

Engineering Contradiction:
Improvetemperature measurement capabilityVSAvoidcontamination risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent uses the vessel wall as an intermediary medium to transmit temperature information from the fluid to the sensor. The sensor remains outside the sterile fluid path while measuring temperature through the wall, eliminating direct contact and contamination risk while maintaining measurement capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces direct mechanical contact between sensor and fluid with thermal conduction through the vessel wall. This substitution allows temperature measurement without physical penetration of the sterile barrier, solving the contamination problem

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If heat flow through the vessel wall is present, then temperature measurement is simplified, but measurement accuracy deteriorates

Engineering Contradiction:
Improvemeasurement system simplicityVSAvoidtemperature measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent employs a feedback control system where a heater adjusts its power output based on the temperature difference between the inner and outer sensor readings. This active compensation eliminates heat flow through the wall while maintaining measurement accuracy, resolving the contradiction between simplicity and precision

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system preemptively counteracts heat flow through the vessel wall by using the heater to maintain thermal equilibrium. This preliminary anti-action prevents measurement errors before they occur, ensuring accuracy without requiring complex measurement techniques

Inventive Principle:
Principle #9Preliminary anti-action

3Measurement precision

If the sensor temperature differs from fluid temperature, then heat flow occurs through the wall, but response time is reduced, then measurement accuracy improves

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidresponse time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The feedback control system continuously monitors temperature differences and adjusts heater power in real-time. This dynamic control achieves both rapid response (by allowing initial temperature differences) and high accuracy (by compensating for resulting heat flow), resolving the time-accuracy tradeoff

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables accurate and rapid temperature measurement in medical fluids, reducing errors caused by heat flow through the vessel wall and ensuring compatibility with disposable medical components, thereby enhancing diagnostic precision and safety.

Implementation Method 1

A temperature sensor is attached to or placed against a wall of a vessel/channel configured for carrying or containing a fluid

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a heating/cooling device, combined with a controller to regulate heat flow, allowing for precise temperature measurement within sealed fluid circuits by maintaining the sensor temperature equal to the fluid temperature

Methodology Applied
Scientific EffectHeat flow regulation: Conduction (thermal)

Data Source

PatentUS12078549B2Fluid property measurement devices, methods, and systems
Publication Date: 2024.09.03 NXSTAGE MEDICAL INC
  • US12078549B2 patent drawing
  • US12078549B2 patent drawing
  • US12078549B2 patent drawing

AI summary

A system for measuring electrical conductivity includes a fluid conduction measuring circuit and a temperature measuring element having at least one thermal contact portion with a temperature sensor and a temperature measuring circuit. A controller is configured to control the conduction measuring circuit and the temperature measuring element. A fluid circuit is configured to carry a fluid and has a wetted conductor inside a conductivity cell portion, the wetted conductor having a contact, external to the fluid circuit, for interfacing with the fluid conduction measuring circuit. Further, at least one temperature measurement portion has predefined thermal properties and is configured to touch the thermal contact portion. The controller controls the temperature measuring element and the conduction measuring circuit to generate and output at least one set of contemporaneous temperature and conduction measurements.