Closed Modular Distribution Frame With Sealed Compact Metal Structure
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Solution Overview
Problem
Existing modular distribution frames are bulky, aesthetically unappealing, and lack effective dust and moisture prevention, making them difficult to mount and operate.
Innovation Solution
A closed modular distribution frame with a metal structural body, reduced thickness, and network wiring ports accounting for 31.8%-58.3% of the frame's height, featuring a modular design, fastening assemblies, and sealing performance to enhance durability and dustproofing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If the distribution frame body is made thicker to improve firmness and durability, then the structural strength is improved, but the device occupies more space and increases transportation cost
Solution Approach 1:
The distribution frame body adopts a metal structural material that provides high strength-to-weight ratio, achieving firmness and durability while maintaining compact dimensions. The closed box body structure further enhances structural integrity without requiring excessive thickness.
2Object-affected harmful factors
If the distribution frame body is made thicker to improve sealing and dustproof performance, then the protective effect is improved, but the device occupies more space and reduces aesthetic appeal
Solution Approach 1:
The closed box body structure with optimized thickness provides effective sealing and dustproof protection through proper joint design between upper cover and bottom shell, achieving protective performance without excessive thickness that would compromise aesthetics or space efficiency.
3Adaptability or versatility
If the network wiring ports occupy a larger proportion of the frame height, then the mounting flexibility is improved, but the structural compactness and aesthetic appeal deteriorate
Solution Approach 1:
The patent specifies that the height of network wiring ports accounts for 10%-58.3% of the distribution frame body height, with optimized ranges of 31.8%-58.3% for miniaturized designs. This parameter control ensures adequate mounting flexibility while maintaining compact proportions and aesthetic appeal.
4Volume of moving object
If the distribution frame body is miniaturized to save space and reduce transportation cost, then the volume is reduced, but the structural firmness and durability may deteriorate
Solution Approach 1:
The use of metal structural material with high strength-to-weight ratio enables miniaturization while maintaining structural firmness. The closed box body design further optimizes structural efficiency, allowing reduced dimensions without compromising durability.
Solution Approach 2:
The optimized thickness range (18-33mm) for the closed box body provides sufficient structural strength for miniaturized designs, achieving the right balance between compact dimensions and structural integrity through proper thickness optimization.
Data Source
AI summary
The present application discloses a closed modular distribution frame, which includes a distribution frame body. The distribution frame body is a closed box body. The closed modular distribution frame further includes a grounding wire. The grounding wire is mounted inside the distribution frame body. The whole distribution frame body is made of a metal structural material, is a closed box body and is closely connected through the fastening assemblies, thus achieving higher firmness and durability, having good sealing performance and dustproof performance, having a protective effect on the interior of the distribution frame body, and effectively increasing the service life of the product.