Sealed Storage Case for E-Cigarette Cartomizers

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Solution Overview

Problem

Aerosol/vapor provision systems, such as e-cigarettes, face leakage issues due to unvaporized source liquid entering the air flow path, which can lead to liquid leakage through air inlet or outlet apertures, posing challenges in storage and handling.

Innovation Solution

A storage case with sealing means, such as protrusions or collars, is designed to inhibit liquid egress from air path apertures by engaging with the cartomizer, providing a friction or compression fit, or using screw threads to prevent liquid from entering the storage volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the cartomizer is stored in an open state, then easy access and visibility are improved, but liquid leakage into the storage volume increases

Engineering Contradiction:
Improveaccess to cartomizerVSAvoidliquid leakage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The storage case is divided into two separate compartments: a first volume for storing the cartomizer and a second volume for storing batteries or other accessories. This segmentation prevents liquid from the cartomizer from contaminating other components stored in the case, while both compartments remain accessible when the case is opened.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A liquid-resistant barrier (liquid-resistant film or coating) is applied to the partition wall between the first and second volumes. This intermediary layer prevents liquid penetration while allowing the partition to maintain its structural function of separating different storage areas.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the storage case is made completely liquid-tight, then liquid leakage is prevented, but manufacturing complexity and cost increase

Engineering Contradiction:
Improveliquid leakage preventionVSAvoidmanufacturing complexity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

Instead of making the entire storage case liquid-tight, liquid resistance is applied locally only to the partition wall that separates the cartomizer storage area from other compartments. This is achieved through applying a liquid-resistant film or coating only to the partition surface that contacts or faces the cartomizer, reducing material and manufacturing costs while providing adequate protection.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The partition wall is modified by changing its surface properties through the application of a liquid-resistant film or coating. This parameter change (surface treatment) provides liquid resistance without fundamentally altering the overall structure or material composition of the storage case, keeping manufacturing simple.

Inventive Principle:
Principle #35Parameter changes

3Volume of stationary object

If the partition wall is made thin for compactness, then case size is reduced, but liquid penetration resistance decreases

Engineering Contradiction:
Improvestorage case sizeVSAvoidliquid penetration
Core Design Contradiction:
Volume of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The partition wall is constructed as a composite structure combining a thin base material (for compactness) with a liquid-resistant film or coating layer (for penetration resistance). This composite approach allows the partition to maintain minimal thickness while the surface treatment provides the necessary liquid barrier properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

A liquid-resistant film or coating is applied to the partition wall surface as an intermediary layer. This thin film provides liquid penetration resistance without significantly increasing the overall thickness of the partition wall, maintaining the compact size of the storage case.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The storage case effectively reduces or inhibits liquid leakage from cartomizers, protecting both the liquid and other components like batteries from exposure, while allowing for potential charging capabilities within the case.

Implementation Method 1

The surface feature may be configured to be elastically deformable to provide a friction or compression fit with or against the component portion

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

The surface feature may be configured to be elastically deformable to provide a friction or compression fit with or against the component portion

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

The surface feature may be configured to be elastically deformable to provide a friction or compression fit with or against the component portion

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12102120B2Storage case
Publication Date: 2024.10.01 NICOVENTURES HOLDINGS LIMITED
  • US12102120B2 patent drawing
  • US12102120B2 patent drawing
  • US12102120B2 patent drawing

AI summary

A storage case for an electronic vapor provision device component having a reservoir for source liquid, the case defining an interior storage volume and including a receiving volume configured to receive at least one such component within the case; and at least one sealing means configured to inhibit liquid held in such a component received in the receiving volume from flowing into the interior storage volume.