Sealing Cap Break-off Piece for Medical Liquid Disinfection Access

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Solution Overview

Problem

Existing sealing caps for medical liquid containers require complex disinfection procedures for the sealing element, which can be cumbersome and inefficient.

Innovation Solution

A sealing cap design featuring a break-off piece that covers the outer side of the sealing element, allowing for easy access and disinfection by wiping or dabbing, and a slotted sealing element for improved visibility and accessibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the sealing element is covered by a break-off piece to protect it, then the sealing element is protected from contamination, but access to the sealing element for disinfection becomes more difficult

Engineering Contradiction:
Improvecontamination protectionVSAvoiddisinfection access
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The break-off piece is designed as a separable component that can be removed to access the sealing element. This segmentation allows the protective cover to be separated from the sealing element, enabling disinfection while maintaining protection during storage and transport.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The break-off piece is removed in advance before disinfection is required. This preliminary action exposes the sealing element for disinfection while maintaining protection during storage and transport, resolving the contradiction between protection and accessibility.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the sealing element is made accessible for disinfection, then disinfection can be performed easily, but the sealing element becomes more vulnerable to contamination

Engineering Contradiction:
Improvedisinfection accessibilityVSAvoidcontamination vulnerability
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The break-off piece is removed in advance before disinfection is required. This preliminary action exposes the sealing element for disinfection while maintaining protection during storage and transport, resolving the contradiction between protection and accessibility.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The break-off piece is designed as a disposable protective cover that is discarded after use. This allows easy access for disinfection while maintaining protection during storage, as the break-off piece is replaced after a single use.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Object-affected harmful factors

If a break-off piece is added to cover the sealing element, then protection and accessibility are improved, but the device complexity increases

Engineering Contradiction:
Improvesealing element protectionVSAvoidcap structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The break-off piece is integrated with the cap body as a single molded component. This merging reduces the number of separate parts and assembly steps, minimizing the increase in device complexity while maintaining the protective function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The break-off piece serves multiple functions: it protects the sealing element from contamination, provides a structural support for the cap, and acts as a barrier during storage. This multi-functionality reduces the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250115399A1Sealing cap for a container for holding a medical liquid
Publication Date: 2025.04.10 FRESENIUS KABI DEUTSCHLAND GMBH
  • US20250115399A1 patent drawing
  • US20250115399A1 patent drawing
  • US20250115399A1 patent drawing

AI summary

A sealing cap for a container for holding a medical liquid includes a cap body and a connection device having a sealing element arranged on the cap body. The sealing element is arranged at the opening and is retained in the cap body in a clamped manner by a, preferably annular, flanged rim. The connection device has a break-off piece, which is firmly connected to the cap body and covers an outer face of the sealing element in the outward direction. The break-off piece is integral with the cap body, is connected to the cap body by a predetermined breaking point where the break-off piece can be detached from the cap body. The sealing element outer face is substantially flat and is accessible for wiping to provide a sealing cap having a sealing element arranged that can be simply and reliably disinfected.