Sealing Connector Design for Reducing Turbulence in Medical Fluid Paths

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Solution Overview

Problem

Standard Luer connectors in medical fluid paths cause turbulence, shear stress, and fluid loss due to gaps and sharp transitions, which can damage cells and lead to biohazardous material retention during cellular therapy procedures.

Innovation Solution

A sealing connector design featuring a cylindrical distal extension and a proximal cylindrical body with a central bore, a coupling platform, and a sealing member, which minimizes gaps and sharp transitions by using a transition fitting and a gland to create a seamless fluid path, reducing turbulence and shear stress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If standard Luer connectors are used with tapered sections, then universal compatibility is achieved, but turbulence and shear stress are created causing cell damage

Engineering Contradiction:
Improveconnector compatibilityVSAvoidcell damage from turbulence
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent inverts the conventional tapered connection approach by using a cylindrical male extension that fits into a cylindrical female cavity, eliminating the tapered surfaces that create turbulence. This reverse geometry maintains compatibility while removing the harmful fluid dynamic effects.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent employs cylindrical (curved) surfaces throughout the connection interface instead of tapered surfaces, creating smooth transitions in the fluid path. The cylindrical geometry eliminates sharp transitions and angular changes that generate turbulence and shear stress on cells.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Device complexity

If tapered sections are used in connectors, then connection geometry is simplified, but fluid loss in gaps increases

Engineering Contradiction:
Improveconnector geometryVSAvoidfluid loss
Core Design Contradiction:
Device complexityVSLoss of substance

Solution Approach 1:

The patent extracts and eliminates the gap space that exists between tapered surfaces in conventional connectors. By using interlocking cylindrical surfaces where the male extension fits precisely into the female cavity, the design removes the void space where fluid would otherwise be trapped and lost.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The male cylindrical extension is nested within the female cylindrical cavity, creating a tight fit that eliminates gaps. This nested configuration ensures that fluid flows continuously through the connection interface without becoming trapped in void spaces.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of manufacture

If sharp transitions are created in fluid path, then manufacturing is easier, but turbulence and cell damage increase

Engineering Contradiction:
Improveconnector fabricationVSAvoidturbulence
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent replaces sharp transitions with smooth cylindrical surfaces throughout the fluid path. The cylindrical geometry of both the male extension and female cavity provides continuous curved surfaces that guide fluid flow smoothly, eliminating abrupt changes in direction or cross-section that would generate turbulence.

Inventive Principle:
Principle #14Spheroidality (Curvature)

4Ease of operation

If gaps are left in connector interfaces, then assembly is easier, but biohazardous material retention occurs

Engineering Contradiction:
Improveconnector assemblyVSAvoidbiohazard retention
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent removes the gap space between connector surfaces that would otherwise trap and retain biohazardous materials. The interlocking cylindrical design ensures complete surface contact, eliminating voids where cellular material could be retained and creating a cleaner, safer connection interface.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS9889288B2Tubing connectors
Publication Date: 2018.02.13 BAYER HEALTHCARE LLC
  • US9889288B2 patent drawing
  • US9889288B2 patent drawing
  • US9889288B2 patent drawing

AI summary

Sealing connectors for use in connecting tubing to tubing, tubing to needles or other implements, syringe to tubing, or syringe to needles or other implements that provide reduced turbulence and sharp transitions are described herein.