Sealing Gas Mixing for Turbomachine Efficiency Without Electric Heating
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Solution Overview
Problem
The existing power generation systems using supercritical carbon dioxide face a reduction in efficiency due to the high electric power consumption required for heating the high-pressure working fluid used in turbomachine sealing, which affects the overall power generation efficiency.
Innovation Solution
A sealing gas supply apparatus that utilizes both low-temperature and high-temperature sources to mix working fluids, employing a heat exchanger and cooling fan only during startup or emergencies, to optimize the sealing gas temperature for the turbomachine, thereby reducing electric power consumption during normal operation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If a dry gas seal conditioner is used to heat the high-pressure working fluid for turbomachine sealing, then the sealing gas temperature condition is improved, but electric power consumption increases significantly
Solution Approach 1:
The patent combines low-temperature working fluid from the working fluid supply pump with high-temperature working fluid from the turbine inlet or recuperator outlet to achieve the required sealing gas temperature. This merging of temperature sources eliminates the need for separate heating equipment and reduces electric power consumption while maintaining adequate sealing gas temperature conditions.
Solution Approach 2:
The patent converts the high-temperature working fluid that would otherwise be wasted at the turbine inlet or recuperator outlet into a useful resource for heating the sealing gas. By utilizing this available thermal energy, the system eliminates the need for additional heating equipment and reduces overall electric power consumption.
2Reliability
If a dry gas seal conditioner is installed to heat the working fluid, then the sealing system performance is improved, but the device complexity increases
Solution Approach 1:
The patent makes existing components serve multiple functions. The working fluid supply pump not only supplies working fluid to the system but also provides low-temperature working fluid for mixing. The turbine inlet or recuperator outlet not only serves the power generation cycle but also provides high-temperature working fluid for sealing gas heating. This multi-functionality eliminates the need for dedicated heating equipment.
Solution Approach 2:
The system uses its own internal resources (low-temperature working fluid from the supply pump and high-temperature working fluid from the turbine inlet or recuperator outlet) to satisfy the sealing gas temperature requirement. This self-service approach eliminates the need for external heating equipment and reduces system complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach enhances power generation performance by reducing electric power consumption by 0.1 to 0.4% and improving overall efficiency by 1 to 2.5% by matching the sealing gas conditions without additional power consumption.
Implementation Method 1
The sealing gas supply apparatus may comprise a heat exchanger for heating the working fluid supplied from the low-temperature source
Implementation Method 2
a cooling fan for cooling the working fluid supplied from the high-temperature source
Data Source
AI summary
Disclosed herein is a sealing gas supply apparatus. In the sealing gas supply apparatus for supplying sealing gas to a turbomachine of a power generation system, a source comprises at least one low-temperature source for supplying a working fluid to the sealing gas supply apparatus and at least one high-temperature source for supplying a working fluid having a higher temperature than the low-temperature source to the sealing gas supply apparatus, and the working fluids are mixed in the sealing gas supply apparatus to be suitable for a sealing condition as a temperature condition required in a sealing system so as to be supplied to the sealing system of the turbomachine. In accordance with the present disclosure, since separate electric power is not consumed during normal operation by improving a turbine sealing gas source, it is possible to enhance power generation performance by a reduction in power consumption.


