Sealing Retainer for Electronic Module Cooling Gas Passageway

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

State-of-the-art electronic assemblies using the VITA 48.8 AFT standard face technical drawbacks due to complexity in providing precision tapers on plug-in electronic modules and the requirement for gaskets that can cause binding, leading to gas leaks and reduced heat transfer.

Innovation Solution

The electronic assembly incorporates a sealing retainer with a rigid body, a compressible body, and a sealing gasket, which aligns with the chassis and module cooling gas passageways, ensuring a secure and leak-proof connection between the chassis and electronic module without the need for precision tapers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If precision tapers and gaskets are used to seal the cooling gas passageway, then the gas seal is improved, but the device complexity and risk of binding increase

Engineering Contradiction:
Improvegas seal integrityVSAvoidprecision tapers and gaskets
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the complex precision taper and gasket components from the sealing system. Instead of using traditional tapered interfaces with gaskets, the invention employs a simple flat interface between the electronic module housing and the cooling gas passageway, eliminating the disturbing elements that caused binding and complexity while maintaining gas seal integrity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sealing function is separated from the mechanical coupling function. The flat interface provides sealing through a simple planar contact between the module housing and passageway, while the roller mechanism handles the mechanical coupling and positioning, allowing each function to be optimized independently without the complexity of integrated tapered-gasket solutions

Inventive Principle:
Principle #1Segmentation

2Reliability

If gaskets are used to seal the connection, then the gas seal is improved, but friction and binding occur during insertion and extraction

Engineering Contradiction:
Improvegas seal integrityVSAvoidinsertion and extraction
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The gasket component is completely removed from the system. The patent achieves gas sealing through a flat interface between the electronic module housing and the cooling gas passageway, eliminating the gasket that caused friction and binding during module insertion and extraction operations

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A roller mechanism serves as an intermediary between the module and passageway, allowing smooth insertion and extraction through rolling motion. The roller contacts the module at one location and the passageway at another, mediating the interaction without the friction and binding problems associated with gasket-based sealing

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If precision tapers are provided on plug-in electronic modules, then the gas seal is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvegas seal integrityVSAvoidprecision tapers
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The precision taper feature is removed from the electronic module design. The patent uses a simple flat interface on the module housing that contacts the cooling gas passageway, eliminating the need for complex precision tapered machining while maintaining effective gas sealing

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sealing interface geometry is changed from a complex tapered profile to a simple flat planar surface. This parameter change dramatically simplifies manufacturing requirements while maintaining the gas seal function, as flat surfaces are much easier to manufacture with standard tolerances compared to precision tapers

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides an efficient and reliable cooling system by maintaining an adequate gas seal even after numerous cycles of insertion and removal, while also eliminating friction and weight constraints, thus enhancing thermal management and performance.

Implementation Method 1

A compressible retainer body may be between the rigid retainer body and the chassis

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

A compressible retainer body may be between the rigid retainer body and the chassis

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

The electronic module may have a module roller adjacent a second end thereof opposite the first end... A retainer roller may be carried by the rigid retainer body adjacent a second end thereof opposite the first end

Methodology Applied
Scientific EffectRolling friction: Roller

Data Source

PatentUS12225679B2Electronic assembly having sealing retainer coupling an electronic module and associated method
Publication Date: 2025.02.11 EAGLE TECHNOLOGY LLC
  • US12225679B2 patent drawing
  • US12225679B2 patent drawing
  • US12225679B2 patent drawing

AI summary

An electronic assembly includes a chassis having electronic module mounting positions, each having an electronic module received therein. A module recess is adjacent a first end of the electronic module and a module roller is adjacent a second end. A sealing retainer is coupled between the chassis and each electronic module, and includes a cooling gas passageway aligned with a chassis cooling gas passageway and a module cooling gas passageway. The sealing retainer includes a rigid retainer body having a retainer recess adjacent a first end to receive the module roller when the electronic module is in an inserted position. A retainer roller is received in a module recess and a compressible retainer body is between the rigid retainer body and the chassis.