Vehicle Seat Adjustable Arm Thermal Activation

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Solution Overview

Problem

Vehicle seats lack the ability to provide dynamic support and alleviate fatigue and discomfort during long periods of driving, as they do not adjust to accommodate changing occupant positions or provide massage-like sensations.

Innovation Solution

A vehicle seat system with adjustable arms made from lightweight materials, controlled by a thermal activation system using shape memory alloys, which can change contour and provide support or massage by regulating temperature and locking into desired positions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional vehicle seats are used, then the structure is simple and lightweight, but the seats cannot provide dynamic support or massage sensation to occupants

Engineering Contradiction:
Improvedynamic support capabilityVSAvoidseat structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by implementing adjustable arms that can change position and orientation to provide dynamic support to occupants. The arms are configured to move between different positions and can be adjusted to accommodate changing occupant positions, transforming a static seat structure into a dynamic support system that adapts to occupant needs during driving

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies segmentation by dividing the support function into multiple independent adjustable arms rather than using a single monolithic structure. Each arm can be independently controlled and positioned, allowing for more nuanced and adaptable support while maintaining modular construction that manages overall system complexity

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If adjustable arms are added to provide support, then occupant comfort is improved, but the weight and package size of the seat increases

Engineering Contradiction:
Improveoccupant support capabilityVSAvoidseat weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The patent applies this principle by using a suspension mat with thin flexible elements instead of rigid structural components. The suspension mat can deflect and provide support through controlled flexibility, reducing the need for heavy rigid structures while maintaining occupant support capability

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent replaces traditional mechanical adjustment mechanisms with thermal activation using shape memory alloys. The SMA elements can be actuated by temperature changes to adjust arm positions, eliminating the need for complex motors, gears, and control systems that would add significant weight

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If thermal activation system is used to control arm position, then the system can be simplified, but energy consumption increases due to heating requirements

Engineering Contradiction:
Improvecontrol system complexityVSAvoidthermal energy consumption
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent applies periodic action by using cyclic heating and cooling of the shape memory alloy elements to achieve repeated adjustment cycles. The thermal activation can be applied in periodic pulses rather than continuous heating, allowing the SMA to cycle between martensitic and austenitic phases to provide repeated adjustment movements, thereby reducing overall energy consumption

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces driver fatigue and discomfort by dynamically adjusting the seat support to mimic natural movement, minimizing weight and package size while offering customizable comfort settings.

Implementation Method 1

the adjustable arm is controlled by a thermally activated material such as a shape memory alloy

Methodology Applied
Scientific EffectShape memory alloy: Shape Memory Alloy

Data Source

PatentUS10583757B2Occupant support system
Publication Date: 2020.03.10 FAURECIA AUTOMOTIVE SEATING LLC
  • US10583757B2 patent drawing
  • US10583757B2 patent drawing
  • US10583757B2 patent drawing

AI summary

A vehicle seat includes a seat bottom and a seat back. The seat back is coupled to the seat bottom to move relative to the vehicle seat. The vehicle further includes a support mechanism coupled to the vehicle and configured to vary support provided to an occupant sitting on the vehicle seat.