Vehicle Seat Longitudinal Adjuster With Tolerance-Compensating Spindle Nut
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Solution Overview
Problem
Existing longitudinal adjusters for vehicle seats face challenges in compensating for manufacturing-related tolerances and play between components, which can affect the accuracy and reliability of seat adjustment.
Innovation Solution
A longitudinal adjuster with a fixed spindle nut securely attached to the second rail, allowing for freedom of movement to compensate for manufacturing-related tolerances and play, featuring crash bolts, a shoulder design, and optional elastic means for enhanced flexibility during assembly and under load conditions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the spindle nut is firmly fixed to the second rail, then manufacturing tolerances and play are compensated, but the structure becomes more complex requiring additional fixing means
Solution Approach 1:
The patent combines the spindle nut with the second rail by integrating fixing means directly into the spindle nut structure. The fixing means include crash bolts that extend through the second rail and are secured within the spindle nut, effectively merging two separate components (spindle nut and rail fixation system) into a unified assembly that compensates for manufacturing tolerances while maintaining structural reliability.
Solution Approach 2:
The spindle nut is pre-configured with fixing means (crash bolts, shoulders, and securing structures) before assembly. This preliminary preparation ensures that when the spindle nut is installed on the second rail, the fixing mechanisms are already in place to compensate for manufacturing tolerances and prevent play, eliminating the need for additional adjustment or complex assembly procedures.
2Strength
If the spindle nut is fixed with multiple crash bolts, then durability under load is improved, but manufacturing complexity increases
Solution Approach 1:
The fixation system is segmented into multiple functional elements: crash bolts for primary anchoring, shoulders for positioning and load distribution, and securing structures for final fixation. This segmentation allows each component to perform its specific function efficiently, improving durability under load while maintaining manufacturability through modular assembly of standardized parts.
Solution Approach 2:
The spindle nut incorporates localized strengthening features at critical stress points, such as reinforced shoulders and strategically positioned crash bolts. These local quality enhancements provide the necessary strength and durability under load without requiring the entire structure to be overly complex or heavily fortified, thus balancing strength requirements with ease of manufacture.
Data Source
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AI summary
The invention relates to a longitudinal adjuster (10), in particular for a vehicle seat (1), said longitudinal adjuster (10) comprising at least one pair of rails which is formed from a first rail (12) and a second rail (14) that can be displaced relative to the first rail (12) in the longitudinal direction (x), wherein the rails (12, 14) alternately engage around one another to form an inner channel (16), wherein a spindle nut (130; 230) connected to the second rail (14) and a spindle (20) operatively connected to the spindle nut (130; 230) are located in the inner channel (16), wherein a spindle gear (50) which can be driven by means of a motor (60) and interacts with the spindle (20) is located at one end of the first rail (12), wherein the spindle nut (130; 230) is fixed to the second rail (14) in such a way that the spindle nut (130; 230) has a degree of freedom of at least one, wherein the spindle nut (130; 230) is fixedly connected to the second rail (14) by means of a fixing means (80), wherein a projection (134; 234) is provided between a base body (132; 232) of the spindle nut (130; 230) and the second rail (14), said projection defining a distance between the base body (132; 232) and the second rail (14). The invention also relates to a vehicle seat (1) comprising such a longitudinal adjuster (10).