Vehicle Seat Angle Trajectory Planning for Roll and Pitch Disturbance Isolation

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Solution Overview

Problem

Payloads supported by rigid suspension systems, such as those in vehicles and heavy machinery, experience significant disturbances due to uneven surfaces, leading to uncomfortable and disruptive movements for occupants, particularly during roll or pitch events.

Innovation Solution

A vehicle seat system with an actuator and controller that generates and scales command signals to adjust the seat's angle relative to the vehicle floor, actively isolating the payload from disturbances by smoothly transitioning to and from a maximum command angle, preventing interference with the vehicle's interior, and maintaining a stable position for the occupant.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigid suspension system is used to support the payload, then the structural strength and stability are improved, but the payload experiences significant disturbances and uncomfortable movements during vehicle roll or pitch events

Engineering Contradiction:
Improvestructural strengthVSAvoiddisturbances to payload
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

An active suspension system with actuators is introduced as an intermediary between the rigid vehicle frame and the payload (seat). The actuator generates counteracting forces to compensate for vehicle roll and pitch movements, isolating the payload from disturbances while maintaining structural support.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The suspension system dynamically changes its stiffness and damping parameters in real-time based on vehicle motion conditions. The controller adjusts actuator output to modify the mechanical properties of the suspension, providing optimal isolation during roll/pitch events while maintaining structural integrity.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the command signal is scaled to prevent the seat from exceeding a limit, then the seat avoids interference with the vehicle interior, but the transition to maximum command angle must be progressive and smooth

Engineering Contradiction:
Improveinterference with vehicle interiorVSAvoidsmoothness of transition
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The command signal scaling is dynamically adjusted based on the current seat angle and the rate of change of the vehicle's roll angle. The system transitions progressively to the maximum command angle by modulating the actuator output, ensuring smooth motion without abrupt changes that would cause discomfort or interference.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller continuously monitors the seat angle and vehicle motion, using feedback to adjust the command signal in real-time. This closed-loop control ensures the seat transitions smoothly to and from the maximum command angle while preventing interference with the vehicle interior.

Inventive Principle:
Principle #23Feedback

3Object-affected harmful factors

If an active suspension system with scaling is implemented, then the payload isolation and comfort are improved, but the device complexity increases

Engineering Contradiction:
Improvedisturbances to payloadVSAvoidcontrol system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical suspension mechanisms with an active control system using actuators and electronic controllers. This substitution achieves superior payload isolation with reduced mechanical complexity by using electronic sensing and actuation instead of passive mechanical components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10029586B2Vehicle seat with angle trajectory planning during large events
Publication Date: 2018.07.24 CLEARMOTION ACQUISITION I LLC
  • US10029586B2 patent drawing
  • US10029586B2 patent drawing
  • US10029586B2 patent drawing

AI summary

Systems and methods for controlling movement of an active payload support system. In one example, a seat system for a vehicle includes a seat, a support structure coupled to the seat and including an actuator configured to move the seat at a command angle relative to a floor of the vehicle responsive to movement of the vehicle, at least one sensor positioned to detect movement of the vehicle, and a controller configured to receive a signal from the at least one sensor, generate a command signal to instruct the actuator to move the seat relative to a floor of the vehicle, determine whether the command signal will cause the seat to exceed a limit, scale the command signal to conform to movement of the vehicle within the limit, and provide a force command to the actuator to move the seat based on the scaled command signal.