Seat assembly having an adjustable head restraint assembly

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Solution Overview

Problem

Existing adjustable head restraint assemblies for vehicle seats lack the ability to provide independent and simultaneous movement along multiple axes, limiting user adjustment and comfort.

Innovation Solution

A seat assembly with a headrest that includes a support post, a latch mechanism with first and second guide wires, and a traverse member, allowing movement along a first axis and a second axis, enabling independent and simultaneous adjustment by receiving the guide wires in specific slots and ramps when the latch mechanism is in an unlatched position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional single-axis head restraint mechanism is used, then the structure is simple, but the headrest cannot move independently along multiple axes simultaneously

Engineering Contradiction:
Improvemulti-axis movement capabilityVSAvoidlatch mechanism structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The latch mechanism is segmented into two independent subsystems: a first latch mechanism with a first guide wire for vertical axis control, and a second latch mechanism with a second guide wire for fore/aft axis control. Each subsystem independently controls movement along one axis, enabling multi-axis adjustment while maintaining manageable structural complexity through functional decomposition.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from single-axis to multi-axis control by introducing a second degree of freedom. The headrest assembly now moves along both a vertical axis (via first guide wire) and a fore/aft axis (via second guide wire), allowing diagonal and simultaneous multi-directional adjustments that were impossible with traditional single-axis mechanisms.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If guide wires are received in slots and ramps during latched position, then the headrest position is fixed and stable, but the headrest cannot be adjusted

Engineering Contradiction:
Improveadjustment capabilityVSAvoidposition stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The latch mechanism employs dynamic engagement and disengagement of guide wires with slots and ramps. When latched, the guide wires are received in the slots and ramps to provide stable positioning. When unlatched, the guide wires are released from these features, enabling free movement. This dynamic transition between locked and unlocked states allows the system to alternate between stability and adjustability as needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The guide wires are pre-configured with slots and ramps that define specific engagement positions. Before adjustment occurs, the system is prepared with these predetermined positioning features in place. When the latch is engaged, the guide wires automatically align with and engage these pre-positioned slots and ramps, ensuring accurate and repeatable positioning without requiring additional adjustment steps.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10314401B2Seat assembly having an adjustable head restraint assembly
Publication Date: 2019.06.11 LEAR CORP
  • US10314401B2 patent drawing
  • US10314401B2 patent drawing
  • US10314401B2 patent drawing

AI summary

A seat assembly having a support post, a headrest, and a latch mechanism. The latch mechanism may have first and second guide wires that control movement of the headrest along first and second axes, respectively. The latch mechanism may permit movement of the headrest along the first and second axes when in an unlatched position.