Aircraft Seat Back Assembly With Controlled Forward Pivot

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Solution Overview

Problem

Existing seat back assemblies for vehicles, particularly aircraft, do not adequately address the need for enhanced robustness and safety during impact events, such as crash landings, to minimize injury to passengers.

Innovation Solution

A seat assembly design featuring a rotatable upper portion of the seat back that pivots forward under predetermined force, with a link mechanism and friction assembly to limit movement relative to the support frame, and a restoring mechanism to reset the seat back to its normal position, reducing deceleration and neck rotation during impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the seat back assembly is made rigid to withstand impact forces, then strength and reliability are improved, but the deceleration of the occupant's head during impact is increased, causing greater injury risk

Engineering Contradiction:
ImprovestrengthVSAvoidhead deceleration
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The seat back assembly transitions from a static rigid structure to a dynamic system with controlled movement. The upper seat back fixing allows the seat back to pivot forward during impact, enabling the structure to adapt its configuration based on loading conditions. This dynamic behavior reduces head deceleration while maintaining overall structural strength.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the positional parameter of the seat back during impact events. By allowing the seat back to move from its normal upright position to a forward-pivoted position, the system modifies the kinematic parameters of the occupant restraint, thereby reducing harmful deceleration forces on the head.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the seat back assembly is allowed to move freely during impact to reduce head deceleration, then injury risk is reduced, but the seat back becomes unstable during normal use

Engineering Contradiction:
Improvehead decelerationVSAvoidseat back stability
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The connection system is divided into two distinct segments: the upper seat back fixing with rotatable connection that allows controlled movement during impact, and the lower seat back fixing with friction assembly that maintains stability during normal use. This segmentation enables different functional behaviors in different operational states.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a static stable configuration to a dynamic controlled-movement configuration during impact. The rotatable connection at the upper fixing enables the seat back to pivot forward, transforming the stable upright position into a dynamic impact-absorbing configuration that reduces head deceleration.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If a friction assembly is used to limit seat back movement, then stability during normal use is maintained, but the device complexity increases

Engineering Contradiction:
Improveseat back stabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The friction assembly is designed to be self-regulating, using friction between the link and the friction assembly components to automatically limit movement without requiring external control systems. The spring element provides continuous contact force, and the system self-adjusts based on the applied loads, maintaining stability without complex control mechanisms.

Inventive Principle:
Principle #25Self-service

4Object-affected harmful factors

If the link is configured to translate and rotate to increase horizontal distance, then the seat back can move forward during impact, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvehead decelerationVSAvoidmanufacturing precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The link is designed as a dynamic component that undergoes both translation and rotation during impact. The sliding connection at the first end allows the link to move relative to the seat back, while the rotatable connection at the second end allows movement relative to the support frame. This dynamic configuration enables the horizontal distance to increase, facilitating seat back forward movement and reducing head deceleration.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively reduces the likelihood and severity of injuries to passengers by absorbing impact forces and maintaining the seat back's stability, while allowing easy reset and compliance with safety standards.

Implementation Method 1

The friction assembly may apply an adjustable clamping force to the link

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

The friction assembly may comprise Belleville washers. The Belleville washers may be mounted on a collar comprising a tubular portion which supports the washers and a flange which applies the clamping force to the link.

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

The restoring mechanism may comprise a resilient element such as an elastomeric element or a spring.

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP4292877B1Seat assembly
Publication Date: 2025.07.30 MIRUS AIRCRAFT SEATING LTD
  • EP4292877B1 patent drawingFigure 1
  • EP4292877B1 patent drawingFigure 2A
  • EP4292877B1 patent drawingFigure 2B

AI summary

A seat assembly comprising a support frame, a seat back assembly, an upper seat back fixing and a lower seat back fixing, the upper seat back fixing and the lower seat back fixing configured to connect the seat back assembly to the support frame, wherein: the upper seat back fixing comprises a rotatable connection between the seat back assembly and the support frame; and the lower seat back fixing comprises a friction assembly configured to hold the seat back assembly in position relative to the support frame in normal use and configured to allow the seat back assembly to move relative to the support frame in response to greater than a predetermined force being applied to the seat back assembly.