Vehicle Seat Backrest Frame Stiffness via Displacement Restrictor

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Solution Overview

Problem

Current vehicle seat backrest frame structures deflect excessively under seat belt loads during collisions, compromising crash safety due to insufficient stiffness while trying to maintain low weight and complexity.

Innovation Solution

A frame structure comprising a centre frame and side frames connected by a lower connection with a displacement restrictor, which allows efficient load transfer in the transverse direction, enhancing the stiffness of the frame structure by restricting further insertion of the male connection member beyond a predetermined distance, thereby reducing forward deflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the frame structure uses a simple connection between centre frame and side frame, then the weight and complexity are kept low, but the stiffness in transverse direction is insufficient causing excessive forward deflection during collision

Engineering Contradiction:
Improvestiffness in transverse directionVSAvoidcomplexity of frame structure
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The connection system is segmented into a male connection member and a female connection member with distinct functions. The male member provides structural support while the female member with displacement restrictor provides controlled movement limitation. This segmentation allows each component to be optimized independently, achieving high stiffness without excessive overall complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The displacement restrictor acts as an intermediary element between the male and female connection members. It mediates the interaction by providing a controlled stop that limits transverse movement while allowing the connection to remain relatively simple in overall structure. This intermediary component enables the stiffness improvement without requiring a completely complex connection system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the frame structure uses a rigid connection to prevent forward deflection, then crash safety is improved, but the weight and structural complexity increase

Engineering Contradiction:
Improvecrash safety performanceVSAvoidweight of frame structure
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The rigid constraint is applied locally only where needed - at the connection point between centre frame and side frame through the displacement restrictor. The rest of the frame structure can remain lighter and less complex. This localized application of stiffness provides crash safety improvement without requiring the entire frame structure to be heavily reinforced.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The connection system changes the parameter of transverse movement from unrestricted to restricted at a specific insertion distance. This parameter change provides the necessary stiffness for crash safety while maintaining a relatively simple and lightweight overall structure, as the restriction is achieved through a geometric feature rather than additional heavy materials.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11472323B2Frame structure for a vehicle seat backrest
Publication Date: 2022.10.18 VOLVO CAR CORP
  • US11472323B2 patent drawing
  • US11472323B2 patent drawing
  • US11472323B2 patent drawing

AI summary

A frame structure (5) for a vehicle seat backrest (3), said frame structure (5) comprising a centre frame (18) and a side frame (14), said centre frame (18) and said side frame (14) extending in a longitudinal (x), transversal (y) and vertical (z) direction, respectively, said longitudinal (x), transversal (y) and vertical (z) directions being perpendicular to each other and corresponding to a longitudinal, transversal and vertical direction, respectively, of a vehicle. Said frame structure (5) further comprises a lower connection (7) which is adapted to interconnect said centre frame (18) and said side frame (14) and which is located at or adjacent to a lower end of said frame structure (5) in said vertical direction (z).