Aircraft Seat Belt Thermal Sensor Locking Verification

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Solution Overview

Problem

Existing seat belt systems fail to ensure that passengers have properly worn the seat belt, as manual checks cannot distinguish between a locked seat belt and one that is actually worn around the torso, leading to potential safety risks.

Innovation Solution

Incorporating a thermal sensor into the seat belt assembly that senses temperature differences between the seat belt sides, ensuring the belt is properly worn by detecting human body heat, in conjunction with a magnetic-based or switch-based locking mechanism to confirm the locking state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual safety check by crew members is used, then the seat belt compliance can be monitored, but the ability to accurately determine whether the seat belt is actually worn around the torso is insufficient

Engineering Contradiction:
Improveseat belt wearing detection accuracyVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual visual inspection with automated thermal sensing technology. Thermal sensors detect temperature differences between the seat belt receiving end and ambient areas to determine if a passenger's body is present and properly positioned, substituting human judgment with objective thermal field measurement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces thermal sensors as an intermediary detection device between the passenger and the monitoring system. These sensors act as mediators that convert thermal information into detectable signals, enabling indirect but accurate measurement of seat belt wearing status without direct contact or complex imaging systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If RFID chips are used to detect locking mechanism state, then the locking status can be determined, but the actual wearing status around the torso cannot be confirmed

Engineering Contradiction:
Improveseat belt wearing status detection accuracyVSAvoidadditional components in seat belt assembly
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent makes the seat belt assembly multi-functional by integrating both locking mechanism detection and thermal sensing capabilities into a single system. The seat belt receiving end serves dual purposes: mechanical locking and thermal detection, eliminating the need for separate RFID chips and reducing overall component quantity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the locking mechanism and thermal sensing functions into the same structural component (the seat belt receiving end). This merging of functions reduces the number of separate components needed while providing comprehensive monitoring of both locking status and actual wearing status.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If thermal sensor is added to detect body temperature, then the accuracy of determining actual seat belt wearing can be improved, but the device complexity increases

Engineering Contradiction:
Improveseat belt compliance verification reliabilityVSAvoidsensor system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies thermal sensing only at the critical location where the seat belt contacts the passenger's body (the receiving end), rather than using full-body thermal imaging or multiple sensors throughout the aircraft. This localized approach provides sufficient reliability for compliance verification while minimizing system complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides real-time compliance monitoring, ensuring passengers have securely fastened and worn their seat belts, enhancing safety and reducing manual inspection time, thereby improving operational efficiency and safety norms.

Implementation Method 1

the thermal sensor is configured to sense at least one of: a seat belt receiving end first side temperature and a seat belt receiving end second side temperature

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11440666B2Intelligent aircraft seat belt system and method
Publication Date: 2022.09.13 THE BOEING CO
  • US11440666B2 patent drawing
  • US11440666B2 patent drawing
  • US11440666B2 patent drawing

AI summary

Seat belts, seat belt assemblies, seat belt systems, and methods for incorporating the seat belts, seat belt assemblies, and seat belt assembly systems are disclosed, with the seat belt including a seat belt locking mechanism sensor that, in tandem with a seat belt thermal sensor provides confirmatory information as to a definitive locking condition or locking state of a seat belt.