Vehicle Seat Capacitive Sensor Heater Interference

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Solution Overview

Problem

Capacitive sensors in vehicle seat occupant classification systems face significant drift issues due to the influence of the resistive heater, leading to inaccurate classification of occupants, as the orientation between the sensing electrode and the heater affects the offset capacitance.

Innovation Solution

A combined heating and occupant sensing system is implemented, using electrodes connected in series with a controller that isolates the heating current and provides a sensing current or shield signal to one electrode, reducing measurement errors by minimizing current flow through isolation impedances and using a shield layer to decouple the sensor from the heater.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a resistive heater is used in the vehicle seat, then heating function is provided, but measurement drift occurs due to influence on capacitive sensor

Engineering Contradiction:
Improveseat heatingVSAvoidoccupant classification accuracy
Core Design Contradiction:
TemperatureVSMeasurement precision

Solution Approach 1:

The electrode is divided into two separate functional parts: a heating portion and a sensing portion. The heating portion carries the heating current to provide thermal function, while the sensing portion is dedicated to capacitive sensing with minimal current flow. This segmentation allows both heating and sensing to occur simultaneously without significant interference, resolving the contradiction between heating function and measurement accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensing function is extracted from the heating current path by providing a separate sensing current that flows through the same electrode but with much lower magnitude. The controller isolates the sensing measurement from the heating current effects, allowing the electrode to serve dual purposes while maintaining measurement precision despite the presence of the resistive heater.

Inventive Principle:
Principle #2Taking out (Extraction)

2Power

If heating current flows through the electrode, then heating function is achieved, but offset capacitance changes due to orientation between electrode and heater

Engineering Contradiction:
Improveheating powerVSAvoidcapacitance measurement accuracy
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The controller implements time-multiplexed operation where sensing current is applied periodically with the heating current. By synchronizing the sensing measurements with specific phases of the heating cycle and using periodic sampling, the system captures capacitance values when heating current effects are minimized or predictable, thereby improving measurement accuracy while maintaining continuous heating function.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The controller continuously monitors the capacitance measurements and adjusts the sensing current application timing and magnitude based on detected conditions. This feedback mechanism allows the system to compensate for orientation-related capacitance variations caused by heating current, maintaining accurate occupant classification despite the dynamic interaction between heating and sensing functions.

Inventive Principle:
Principle #23Feedback

3Reliability

If sensing current is provided to the electrode during heating, then occupant detection is enabled, but measurement drift occurs due to heater influence

Engineering Contradiction:
Improveoccupant detection capabilityVSAvoidsensing measurement stability
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The controller acts as an intermediary that manages the interaction between heating current and sensing current. It isolates the sensing measurement circuit from the heating current path using circuit isolation techniques and timing synchronization, allowing both functions to coexist on the same electrode without the heating current directly interfering with the sensitive capacitance measurements, thereby maintaining measurement stability and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces measurement drift and improves the accuracy of occupant classification by isolating the sensing and heating functions, ensuring reliable detection of occupant presence and properties without interference from the heater's influence.

Implementation Method 1

the impedance from the sensing electrode to ground is an indicator of the occupant situation above the seat cover

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

sense the total weight on the seat. When a capacitive sensor is used to classify the occupant, it is important that the measurement does not drift. If there is significant drift, the occupant may not be classified correctly.

Methodology Applied
Scientific EffectDielectric properties: Dielectric

Data Source

PatentUS9775195B2Capacitive sensing system
Publication Date: 2017.09.26 JOYSON SAFETY SYSTEMS ACQUISITION LLC
  • US9775195B2 patent drawing
  • US9775195B2 patent drawing
  • US9775195B2 patent drawing

AI summary

A combined heating system and occupant sensing system for a vehicle seat includes first and second electrodes connected in series and a controller configured to direct a heating current to the first and second electrodes. The controller is configured to isolate the first and second electrodes from the heating current and, at the same time, provide a sensing current to only one of the first and second electrodes.