Integrated Vehicle Seat Control PCB for Space-Saving Multi-Function Adjustment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Modern vehicle seats have separate control devices for motorized adjustment, electrical heating, and pneumatic adjustment, leading to limited installation space and inconvenient operation due to the lack of integration with vehicle electronics.

Innovation Solution

A compact seat control device integrating an electric adjustment motor, electric heating device, fluid valve, fluid pump, and control elements on a common circuit board, allowing for single-device control of both electrical and pneumatic adjustments, eliminating the need for additional rocker switches and reducing hose and electrical connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate control devices are used for motorized adjustment, electrical heating, and pneumatic adjustment, then each control function can be independently implemented, but the installation space is limited and device complexity increases

Engineering Contradiction:
Improvecontrol function coverageVSAvoidnumber of control devices
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple control functions (motorized adjustment, electrical heating, and pneumatic adjustment) into a single integrated control device. The circuit board hosts all control elements, valves, and pumps in one consolidated unit, eliminating the need for separate control devices and reducing overall system complexity while maintaining full functional versatility

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single control device is designed to perform multiple functions simultaneously - it controls both electrical components (motors, heating elements) and pneumatic components (valves, pumps) through a unified circuit board architecture. This multi-functional design allows one device to replace what would traditionally require three separate control systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate control devices are used for each seat function, then each function can be controlled independently, but the installation space required increases

Engineering Contradiction:
Improveseat function controlVSAvoidinstallation space
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

All control components for different seat functions are merged into a single compact control device mounted on one circuit board. This consolidation dramatically reduces the total installation space required compared to having separate control devices for motorized adjustment, electrical heating, and pneumatic adjustment

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from a distributed three-dimensional arrangement of separate control devices to a two-dimensional integrated layout on a circuit board. This dimensional reorganization allows multiple control functions to coexist in a compact planar space, significantly reducing the overall volume required for installation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If pneumatic adjustment device is not integrated into vehicle electronics, then pneumatic components can be independently controlled, but convenient operation is not possible and additional rocker switches are required

Engineering Contradiction:
Improveoperation convenienceVSAvoidnumber of control elements
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control elements for pneumatic adjustment are merged with those for electrical functions on a single circuit board, allowing all seat adjustments to be controlled through one unified interface. This integration eliminates the need for separate rocker switches and enables convenient operation through the vehicle's existing electronic control systems

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The unified control device provides universal control capability for all seat functions through a single interface. The circuit board integrates control logic for both electrical and pneumatic systems, allowing the driver to operate all adjustment functions through consistent electronic controls rather than mixed mechanical and electronic interfaces

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11865950B2Seat control device and vehicle seat having such a seat control device
Publication Date: 2024.01.09 CONTINENTAL AUTOMOTIVE TECHNOLOGIES GMBH
  • US11865950B2 patent drawing
  • US11865950B2 patent drawing

AI summary

A seat control device for a vehicle seat of a vehicle is disclosed. The seat control device comprises a first control element which controls an electric adjustment motor for electrically adjusting the vehicle seat and/or an electric heating device for electrically heating the vehicle seat, a fluid valve which controls a fluid flow for the pneumatic adjustment of the vehicle seat, a second control element which controls an operating state of the fluid valve, and a fluid pump which is fluidically connected to the fluid valve, wherein the first control element, the second control element, the fluid valve and the fluid pump are arranged on a common circuit board.