Vehicle Seat Cooling With Reversible Airflow Control

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Solution Overview

Problem

Conventional vehicle seat ventilation systems do not efficiently condition air for seat occupants, leading to occupant discomfort and increased power consumption due to the thermal mass and thermal energy of the seat, resulting in decreased fuel and energy efficiency.

Innovation Solution

A seat cooling system that includes an HVAC device, a fan, and an electronic control unit (ECU) to control airflow direction based on temperature thresholds, pulling cooled air through the seat when it's hot and pushing cooled air when it's not, thereby considering the thermal mass and thermal energy of the seat.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional seat ventilation systems push air through the seat surface, then air flow is provided to the occupant, but the seat heats up the air leading to occupant discomfort

Engineering Contradiction:
Improveair temperatureVSAvoidoccupant comfort
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The patent inverts the conventional airflow direction by pulling air through the seat from the occupant side rather than pushing from the base. This reversal prevents the seat from heating the air that contacts the occupant, directly resolving the temperature discomfort issue while maintaining ventilation effectiveness

Inventive Principle:
Principle #13The other way round (Inversion)

2Ease of operation

If conventional seat ventilation systems operate continuously, then cooling is provided to the occupant, but power consumption increases

Engineering Contradiction:
Improveoccupant comfortVSAvoidpower consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The system incorporates temperature sensors that continuously monitor seat and ambient temperatures, feeding this data to a control unit that adjusts fan operation accordingly. This feedback mechanism enables the system to provide cooling only when and where needed, significantly reducing unnecessary power consumption while maintaining occupant comfort

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The ventilation system transitions from continuous static operation to dynamic variable operation, where fan speed and airflow direction are continuously adjusted based on real-time temperature conditions and occupant position, optimizing the balance between comfort and energy efficiency

Inventive Principle:
Principle #15Dynamics

3Quantity of substance

If the HVAC system cools more air, then more conditioned air is available for the seat, but fuel efficiency decreases

Engineering Contradiction:
Improveconditioned air volumeVSAvoidfuel efficiency
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

Instead of cooling large volumes of air throughout the cabin, the system focuses cooling resources locally at the seat level, using the seat's thermal mass as a heat sink. This localized approach provides effective cooling with minimal HVAC energy input, directly improving fuel efficiency while maintaining adequate conditioned air availability

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides quick and efficient seat cooling, improving occupant comfort and fuel efficiency by minimizing energy waste and reducing the need for additional HVAC system cooling, thus enhancing vehicle range and energy efficiency.

Implementation Method 1

The fan may be configured to pull air through the seating surface in an inward flow direction and to push air through the seating surface in an outward flow direction

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

The fan may be configured to pull air through the seating surface in an inward flow direction and to push air through the seating surface in an outward flow direction

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 3

a temperature sensor configured to detect an internal temperature of the vehicle

Methodology Applied
Scientific EffectThermal Detection:

Implementation Method 4

an HVAC device configured to direct conditioned air into a cabin of the vehicle

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS20250249808A1Methods, systems, and devices for cooling a seat of a vehicle
Publication Date: 2025.08.07 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US20250249808A1 patent drawing
  • US20250249808A1 patent drawing
  • US20250249808A1 patent drawing

AI summary

Methods, systems, and devices for a seat cooling system. The seat cooling system includes a fan configured to pull air through a seat in an inward flow direction and to push air through the seat in an outward flow direction and an electronic control unit (ECU) connected to the fan. The ECU is configured to control an HVAC device to direct conditioned air into a cabin of a vehicle. The ECU can be further configured to control the fan to pull at least a portion of the conditioned air through the seat in the inward flow direction when an internal temperature of the vehicle is greater than a first temperature threshold and control the fan to push at least a portion of the conditioned air through the seat in the outward flow direction when the internal temperature of the vehicle is less than a second temperature threshold.