Vehicle Seat Cushion Angle Adjustment Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing vehicle seat assemblies with reclining mechanisms often cause hip-sliding when the seat cushion slides forward, leading to discomfort, and existing solutions either require special shaped parts increasing manufacturing costs or add weight, which can affect fuel consumption and space efficiency.

Innovation Solution

A vehicle seat assembly with a seat cushion angle adjustment mechanism that includes a pivotal coupling member, a guided member, and a guide member, allowing the seat cushion to adjust its angle without increasing the number of components, thereby preventing hip-sliding while maintaining a simple configuration and reducing assembly complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a curved seat rail is used to raise the front end of the seat surface and change the seat cushion angle, then hip-sliding is prevented and comfort is improved, but manufacturing cost increases due to special shaped parts

Engineering Contradiction:
ImprovecomfortVSAvoidmanufacturing cost
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent uses a curved guide member instead of a straight one, creating a guided path that raises the front end of the seat cushion during forward movement. This curvature achieves the same hip-sliding prevention effect as a curved seat rail would, but through a simpler guide member component that can be manufactured more easily.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The guide member acts as an intermediary component between the seat cushion and the seat rail. Instead of making the seat rail itself curved (which would increase manufacturing complexity), the guide member mediates the movement path, translating linear rail movement into angular cushion adjustment through its own curved geometry.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If an individual device is used to raise the front end of the seat cushion, then seat cushion angle adjustment is achieved, but the number of components increases causing weight increase

Engineering Contradiction:
Improveseat cushion angle adjustmentVSAvoidweight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The guide member combines multiple functions into a single component: it guides the movement of the seat cushion, controls the angular adjustment, and works with the existing seat rail mechanism. This integration eliminates the need for separate angle adjustment devices, reducing overall component count and weight while maintaining full adjustability functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The guide member serves multiple purposes simultaneously: it acts as a movement guide, an angle control mechanism, and a structural link between the seat cushion and rail system. This multi-functionality replaces what would traditionally require multiple specialized components, reducing weight while achieving universal angle adjustment capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If an individual device is used to adjust seat cushion angle, then comfort is improved, but manufacturing cost increases

Engineering Contradiction:
ImprovecomfortVSAvoidmanufacturing cost
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The guide member integrates angle adjustment functionality with the existing seat rail and cushion structure, eliminating the need for separate adjustment devices. This merging of functions maintains full comfort and adjustability while using simpler, more manufacturable components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The curved geometry of the guide member provides the mechanical advantage needed for smooth angle adjustment, achieving comfortable seat positioning without requiring complex mechanical adjustment devices that would be expensive to manufacture.

Inventive Principle:
Principle #14Spheroidality (Curvature)

4Ease of operation

If more components are added to prevent hip-sliding, then comfort is improved, but device complexity increases

Engineering Contradiction:
ImprovecomfortVSAvoidconfiguration complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The guide member merges the functions of movement guidance and angle control into a single component, working in conjunction with the existing seat rail and cushion. This integration prevents hip-sliding and provides angle adjustment without adding multiple separate mechanisms, maintaining configuration simplicity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The guide member acts as a simple intermediary that translates the linear movement of the seat cushion along the rail into the angular adjustment needed to prevent hip-sliding. This mediation achieves comfort improvement without requiring complex multi-component systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS7637571B2Vehicle seat assembly
Publication Date: 2009.12.29 NHK SPRING CO LTD
  • US7637571B2 patent drawing
  • US7637571B2 patent drawing
  • US7637571B2 patent drawing

AI summary

Disclosed is a vehicle seat assembly having a feature in a seat cushion angle adjustment mechanism of a seat cushion in a simple configuration. A vehicle seat assembly according to an embodiment of the present invention comprises a seat back, a seat cushion coupled to the seat back, and a seat cushion angle adjustment mechanism for adjusting the seat angle of the seat cushion. The seat cushion angle adjustment mechanism comprises a seat cushion frame, a pivotal coupling member to pivotably couple the seat cushion frame to a slider of the seat rail, a guided part provided at a position away from a coupled position of the seat cushion frame to the pivotal coupling member, and a guide member having a guide groove which engages the guided part and guides the movement of the guided part and disposed with an angle between the guide groove and the slide surface of the seat rail set to a specific angle α.