Seat Cushion Length Extender with Leg Position Sensor

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Solution Overview

Problem

Existing vehicle seat control systems do not effectively adjust the seat cushion support to accommodate users of varying leg lengths, leading to discomfort and potential inhibition of leg movement.

Innovation Solution

A sensor-based system that includes a capacitive or pressure sensor to detect the user's leg position and control an actuator to extend or retract the cushion length extender, providing adjustable support by moving the front edge of the seat base to maintain a comfortable gap with the user's leg.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the seat cushion length is fixed, then the device complexity is reduced, but the adaptability to users of varying leg lengths deteriorates

Engineering Contradiction:
Improveadaptability to varying leg lengthsVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The seat cushion length is made dynamically adjustable through an actuator mechanism that extends or retracts the cushion length extender based on detected leg position, transforming a static structure into a dynamic one that adapts to different user requirements

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system automatically adjusts the seat cushion length by detecting the user's leg position through a sensor and controlling the actuator accordingly, enabling self-adjustment without manual intervention and eliminating the need for user input

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If a sensor-based automatic adjustment system is implemented, then the adaptability improves, but the device complexity increases

Engineering Contradiction:
Improveself-adjusting capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system automatically adjusts the seat cushion length by detecting the user's leg position through a sensor and controlling the actuator accordingly, enabling self-adjustment without manual intervention

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

A sensor detects the position of the user's leg and provides feedback to a controller, which then adjusts the actuator to maintain optimal cushion length, creating a closed-loop control system that continuously adapts to user needs

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances user comfort by providing self-adjusting upper leg support, ensuring optimal cushioning and preventing discomfort or inhibition of leg movement, while allowing easy entry and exit by adapting to different leg lengths.

Implementation Method 1

A sensor-based system that includes a capacitive or pressure sensor to detect the user's leg position

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10011193B2Seat cushion length extender with sensor
Publication Date: 2018.07.03 LEAR CORP
  • US10011193B2 patent drawing
  • US10011193B2 patent drawing
  • US10011193B2 patent drawing

AI summary

Seats and methods for controlling a seat are described. A position of the user's leg is sensed relative to the position of the front of the seat. A determination is made as to if the position of the user's leg from a front of the seat is greater than a gap minimum. If the gap is greater than the gap minimum, a cushion length extender portion of the seat is moved until the sensed position is less than or equal to the gap minimum. In an example, the remainder of seat base is held in a fixed position within the vehicle environment. The gap minimum can be with the cushion length extender portion in slight contact with the user's leg. The sensor can be at a front face of seat. The sensor can be on the cushion length extender portion of the seat.