Integrated Seat Cushion Operating Element for Compact Rail Vehicle Adjustment

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Solution Overview

Problem

Existing passenger seat designs for vehicles, particularly rail vehicles, face challenges in being compact, comfortable, and easily adjustable without occupying excessive space, with existing mechanisms being complex, expensive, and difficult to access.

Innovation Solution

A seat design with an operating element integrated into the seat cushion or back cushion portion, mechanically connected to a locking mechanism, allowing for easy access and operation, utilizing a latching device with a leaf spring element for displacement and locking, minimizing space usage and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If operating elements are arranged laterally next to or under the seat part, then the seat structure is simple, but additional installation space is required and the operating elements are difficult to access

Engineering Contradiction:
ImproveAccessibility of operating elementVSAvoidInstallation space in seat width direction
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The operating element is integrated into the seat cushion portion, merging the control function with the seating structure. This eliminates the need for separate lateral mounting space while maintaining full accessibility for the user.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Instead of arranging the operating element laterally in the seat width direction, it is positioned within the seat cushion portion, utilizing the vertical and depth dimensions of the seat structure to achieve space efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If a complex displacement mechanism with actuators is used, then the seat adjustment is precise and reliable, but the mechanism becomes very expensive

Engineering Contradiction:
ImproveSeat adjustment reliabilityVSAvoidManufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The complex actuator mechanisms are completely removed from the design. Only essential mechanical components (locking mechanism, latching device, spring element) are retained, dramatically reducing manufacturing cost while maintaining functional reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The spring element automatically provides the force needed for seat adjustment and locking engagement without requiring powered actuators. The system uses the user's manual input and elastic energy storage to achieve reliable positioning.

Inventive Principle:
Principle #25Self-service

3Reliability

If the seat part is made robust with comprehensive locking mechanisms, then the seat is stable and secure, but the installation space occupied by the seat increases

Engineering Contradiction:
ImproveSeat stability and locking securityVSAvoidInstallation space of seat
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The locking mechanism components are nested within the existing seat structure. The latching device is integrated into the holding device, and the spring element is positioned within the seat assembly, minimizing additional space requirements while ensuring robust locking.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, cost-effective, and user-friendly mechanism for adjusting the seat position, ensuring comfort and optimal space utilization while maintaining robustness and ease of use.

Implementation Method 1

The latching projection is arranged on a first section of a leaf spring element. Furthermore, the leaf spring element preferably has a further section which is arranged on the seat part. The spring force of the leaf spring element preferably presses the latching projection into a latching recess of the latching contour.

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP3085577B1Cushion integrated operating element
Publication Date: 2018.10.17 GRAMMER AG
  • EP3085577B1 patent drawingFigure 1
  • EP3085577B1 patent drawingFigure 2~3
  • EP3085577B1 patent drawingFigure 4~4a

AI summary

A seat for a vehicle, in particular a rail vehicle, comprising a holding device with at least one retaining profile, on which a backrest with a back cushion component and a seat component with a seat cushion component are arranged. The seat cushion component is arranged to be displaceable relative to the holding device in a longitudinal direction and can be locked to the holding device by means of a locking mechanism. The seat is further characterized by the fact that an operating element is integrated into the seat cushion component or the back cushion component, which is mechanically connected to the locking mechanism and by means of which the locking mechanism can be released.