Vehicle Seat Energy Absorber with Bending Trigger

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Solution Overview

Problem

Existing energy absorbers in vehicle seats are not capable of adjusting the triggering force and structural force path effectively during deformation, which can lead to inadequate protection against whiplash injuries in rear impacts.

Innovation Solution

An energy absorber comprising a bending element and a deformation element, where the bending element releases the deformation element upon reaching a bending load, allowing for targeted energy conversion and dissipation, thereby reducing the load on occupants during collisions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a deformation element is used to absorb energy during collision, then energy absorption capability is improved, but the triggering force cannot be adjusted effectively

Engineering Contradiction:
Improveenergy absorption capabilityVSAvoidadjustability of triggering force
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The energy absorber is divided into two functional segments: a bending element that triggers the energy absorption process and a deformation element that performs the energy absorption. This segmentation allows independent optimization of each component's function, enabling the bending element to control when energy absorption starts while the deformation element handles the energy dissipation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bending element provides dynamic control over the energy absorption process. By designing the bending element with specific geometric features and material properties, the triggering force can be adjusted to match different collision scenarios, making the energy absorber adaptable to various impact conditions.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If the deformation element is released immediately upon loading, then energy dissipation starts early, but the force path cannot be controlled during deformation

Engineering Contradiction:
Improveenergy dissipation timingVSAvoidcontrol of force path
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The bending element performs a preliminary action by bending first before the deformation element is released. This preliminary bending action prepares the system for controlled energy absorption, ensuring that the deformation element only engages when the bending element has reached its predetermined deformation state, thus controlling the force path.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The bending element acts as a preliminary cushioning mechanism that absorbs initial forces and only releases the deformation element when sufficient bending has occurred. This beforehand cushioning ensures that energy dissipation occurs at the optimal moment while maintaining control over the force path during deformation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If existing energy absorbers are used in linear adjusters, then basic energy absorption is provided, but protection against whiplash injuries in rear impacts is inadequate

Engineering Contradiction:
Improvebasic energy absorption functionVSAvoidwhiplash injury risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The energy absorber is specifically designed for integration into the linear adjuster of vehicle seats, with the bending element and deformation element configured to address the specific requirements of rear impact protection. The local quality of the components is optimized for the particular loading conditions experienced by linear adjusters during whiplash events.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The bending element serves as an intermediary mechanism between the external impact force and the deformation element. It mediates the force transmission, ensuring that the deformation element engages at the appropriate moment and in the appropriate manner to protect against whiplash injuries while maintaining reliable energy absorption.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables targeted energy dissipation and load reduction on occupants, specifically protecting against whiplash injuries by adjusting the deformation path and trigger threshold, ensuring consistent force distribution during deformation.

Implementation Method 1

The physical principle of the energy absorbers is that, in the event of a vehicle collision, kinetic energy is converted into deformation energy

Methodology Applied
Scientific EffectKinetic energy conversion to deformation energy: Deformation

Implementation Method 2

upon achieving a bending load acting on the bending element, the bending element bends and the bending element thereby releases the deformation element to a lesser extent

Methodology Applied
Scientific EffectBending deformation: Deformation

Data Source

PatentUS10967766B2Energy absorber for a vehicle seat, linear adjuster for a vehicle seat having an energy absorber, and vehicle seat
Publication Date: 2021.04.06 KEIPER SEATING MECHANISMS CO LTD
  • US10967766B2 patent drawing
  • US10967766B2 patent drawing

AI summary

An energy absorber (100) for a vehicle seat (1), in particular for a linear adjuster (60) of the vehicle seat (1), includes a deformation element (110). The deformation element (110) is deformable by forces occurring in a vehicle collision. The energy absorber (100) includes a bending element (120) that releases the deformation element (110). Upon achieving a bending load acting on the bending element (120), the bending element (120) bends and the bending element (120) thereby releases the deformation element (110) to a lesser extent. A linear adjuster (60) for a vehicle seat (1) is also provided, having the energy absorber (100). Further, a vehicle seat (1) is provided having at least such one linear adjuster (60).